Manufacturing Automation Podcast

Manufacturing Automation PodcastShop Floor Automations recently was interviewed by Manufacturing Engineering‘s Editor in Chief Alan Rooks. Our Marketing Coordinator Amanda Rosenblatt was part of the manufacturing automation podcast to talk about our industry.

“What we do is, we are a manufacturing integrator,” Rosenblatt said of the company, which has been open since 1998. The ultimate goal is to increase manufacturing productivity.

“Our customers vary in size and industry,” says the Marketing Coordinator. Examples included automotive, medical and oil industry clients. CNC machine shops, moldmakers, fabrication shops, and a wide variety of manufacturing equipment can be serviced.

Ease of use when using automation, Industry 4.0 and IIoT solutions was also discussed. “It can’t be too technologically prohibitive or people aren’t going to use it. They’re not going to get the benefit of those tools.”

CNC Shop Automation“Everything we have is really user-friendly. It really depends on what the solution is.”

She continues, “With our hardware, some of it is plug and play, while some of our solutions like our USB Pendant Connect requires about a four hour time commitment to install it.”

Rosenblatt stated a list of training materials via YouTube tutorial videos, brochures, helping customers on site, remote sessions, or programs such as DataXchange ELearning for machine monitoring training.

Automation integration, including DNC Software combined with CAD/CAM Software, was a big focus of the podcast. ” It’s going to organize those programs, it’s going to communicate them to the machines, and it’s going to do that revision control.”

The company’s involvement with the manufacturing social media community was also highlighted. “I know that’s a new concept in our industry, but we like to use that to promote the manufacturing community.” SFA are official MFG Day endorsers and are vocal supporters of Workshops for Warriors and Rise Up Industries.

 Be sure to call SFA for any automation needs at (877) 611-5825 or fill out an online contact form

Lean Production

Lean ProductionWhat is lean production? One can view it as an alternative term for lean manufacturing, but we wanted to take a deeper look.

“Lean production is centered on determining what activities or processes add value by reducing other aspects,” this Techopedia article explains.

So there is our concept: instead of focusing purely on the bad (what processes to get rid of), we choose to focus on what is working. What can we magnify in order to increase production?

The first part of the equation is always your talent on the shop floor. Without people at the equipment doing the work, nothing happens. So how can we help?

“In lean-production systems, a manufacturer’s employees are organized in teams,” this Economist article explains. The article goes on to explain how the team structure works.

“These tasks are less narrowly specialized than those demanded of the worker in a mass-production system,” they describe. “This variety enables the worker to escape from the soul-destroying repetition of the pure assembly line.”

What kind of teams can you form on the shop floor to help with productivity? We suggest taking on these projects with Shop Floor Automations’ help towards the overall goal of lean production:

  1. Lights Out Manufacturing – This will require a specialized team to evaluate where there are snags in the process in order to do 24/7 machining. Especially if you have team members who work different shifts, this helps them to compare data and see what is happening.
  2. CNC Revision Management – Assign a team to investigate if programs are floating around the shop floor that needs to be better controlled. This team will help make sure old revisions aren’t running at machines.
  3. Going Paperless – Have a team designated to help the shop floor go paperless. Take on a system of real-time dashboards versus spreadsheets or whiteboards. This team can even help the front office out for a real sense of teamwork.

For solutions that will help with these team goals, contact SFA. Call (877) 611-5825 or fill out a contact form today.

Lean Manufacturing

Lean ManufacturingLean manufacturing is a hot topic these days. It’s more than a buzzword, though. It’s becoming a necessity.

“Lean manufacturing is a system of techniques and activities for running a manufacturing or service operation.” This quotes comes from Lean Enterprise: A Synergistic Approach to Minimizing Waste from ASQ Quality Press.

Basically, do you want to eliminate any activities from your production that do not add value or contribute to waste? Then you want lean manufacturing procedures in place.

Question is, how can you achieve this goal?

The first step is making the jobs of those on the shop floor easier. “Complex processes typically have a lot of waste, so simplifying a process will reduce waste, improving efficiency,” states this piece on the subject of lean manufacturing from The University of Washington. Keep reading below! 

Read more

Fall 2018 Newsletter

Shop Floor Automations NewsletterThe following is an archived copy of our Fall 2018 newsletter.

Decisions to make for Q4

Fall has begun, and before you know it, Winter will be here. Then, surprise, it’s suddenly Q1. Where did all that time go?!

Take a moment to think if you have any of the following issues on your shop floor:

    • CNC communication failures?
    • Old revisions running on machines, with programs floating all over the shop floor?
    • Still using a CNC floppy drive instead of USB?
    • Old cabling causing too much of a hassle?

Check out DNC software combined with shop floor hardware from Shop Floor Automations. These investments are more affordable than you would assume, and the ROI is exceptional!

If excessive downtime is a concern, scroll to the bottom of this newsletter for information about running a machine monitoring trial!

Want even more info on DNC and hardware? Check out articles about our solutions in publications such as Modern Machine Shop, Moldmaking Technology, CNC West, MFG News & more –

What is your OEE?

If you do not know your true rate of utilization, how can you truly be on the path to improved productivity?

Ask us about a machine monitoring trial! It’s affordable, flexible and illuminating on how productive your equipment really is.

Request info on a DataXchange Machine Monitoring trial

Call (877) 611-5825 for more info! 

Link to original newsletter 

Legacy Blog – Edition XVI

shop floor automations blogHere are some SFA pieces of product news and MFG Day coverage. Manufacturing Tomorrow especially shared a few of our pieces.

For product news, we thank Manufacturing Tomorrow for covering the news of our latest hardware release, the LAN-USB Connect, which adds USB and ethernet abilities to your machine. MFG Talk Radio also published this piece from us – a top 3 reasons list of why moldmakers need to embrace the IIoT.

Moldmaking Technology also published an article talking about how machine data collection software helps combat downtime.

Finally, it’s never too early to start talking about MFG Day (also known as “manufacturing day”). Fabricating and Metalworking shared our piece last year on shaping the Made in America movement, where we highlighted three organizations helping to make manufacturing great again.

Our newest article from Manufacturing Tomorrow on this holiday highlights three manufacturing companies SFA has worked with and how they are helping to close the skills gap.

SFA has been helping manufacturing companies increase productivity for 20 years now. Call us at (877) 611-5825 or fill out a contact form!

OEE Monitoring Trial

Legacy Blog – Edition XV

shop floor automations blogIn this Legacy Blog, Shop Floor Automations thanks these digital publications for sharing our recent news about DNC software, machine monitoring, hardware, and more:

Manufacturing Tomorrow posted a piece we wrote about return on investment (ROI) for shop floor automation solutions. “A great example of actually showing your ROI comes from one of our customers who had an ROI sheet showing that their company had 30 machines, they ran two programs per day, and they loaded 300 programs per week…they then showed how expensive this older process was where they were using outdated shop floor media to transfer programs and estimated how much time/money would be saved by upgrading to DNC.”

MFG Talk Radio published quite a few of our pieces lately. They shared news of our new technology, the LAN-USB Connect. They also shared a piece where we shared with manufacturers how to approach decision makers with ways to prove automation ROI.

FabShop Magazine hosted SFA in the MFG ETC section once again. OSHA’s Top 10 safety violations in 2017 that apply to the shop floor were explored and how some automation solutions can help address some of these issues for 2018 onward.

In a throwback, Manufacturing Engineering published a blog about managing and collecting shop floor machine data. Within this piece, SFA owner Greg Mercurio was interviewed.

For our latest appearances in manufacturing trade magazines, check out our press page. Otherwise, we would love to start the conversation with you about automation! Call (877) 611-5825 or fill out a contact form.  

How to use DataXchange

how to use dataxchangePicking up a new software system can be challenging.  DataXchange makes the process easy with lots of resources.

DataXchange machine monitoring software is a solution for manufacturing companies. The benefits are decreases in downtime, increasing machine capacity, and real-time notifications of machine issues.

Machinists can enter notes if material is needed or lockout/tagout occurs. Shop floor managers can also be notified of unplanned downtime.

Here are the top resources on how to learn to use this machine monitoring software system:

1) Videos & FAQs – Use quick videos on how to use specific parts of the software system. Look at how to use the data entry screen or how to use the modified time stamp. If you have specific questions, it has also likely be answered in our FAQ section focused on DataXchange.

2) DataXchange E-Learning – 12 months of access to video courses on every aspect of DataXchange. This is the best option for beginners, or if you want to train someone else to use it.

The courses cover the topics of installation, equipment/reporting groups, schedule reports, shifts/shift assignments, modifying machine data, MTConnect, Fanuc FOCAS, specific troubleshooting, configuration, and more. Each section has a quiz and the courses can be revisited for a refresher.

Request info on DataXchange E-Learning

3) Schedule a Webinar/Demo – Be part of a DataXchange webinar, or request a software demo. This is the best way to ask specific product questions and get a taste if this software is correct for you.

We encourage you to get in touch with us by calling (877) 611-5825 or schedule a demo/webinar above.

Shop Floor Automations is the #1 reseller of DataXchange and we are always happy to have a conversation about the machine monitoring system!

Funny CNC Control Photos

cnc control

Click the photo to see the full detail of these hilarious CNC control operator buttons!

Everyone works differently on the shop floor. Some machinists use sticky notes, or custom stickers on machines, other use full sheets of paper to leave notes, and there are others who embed reminders in their coding. That being said, here are some funny CNC control photos we have seen over the years!

SFA has serviced all manner of manufacturers over the years. We have helped increase productivity for CNC machinists, fabricators, moldmakers – you name it! We are also fascinated with the #instamachinist movement on Instagram. Read more below!

Read more

Legacy Blogs – Edition XIII

shop floor automations blogDocument control. Gcode editing. OEE calculation. Documentation of any variety is important to us at Shop Floor Automations, and not just for our customers. We welcome you back to our Legacy Blog series, where we archive past press coverage.

We appeared in the October 2017 issue of MFG News, with a piece reviewing the top three benefits to machine monitoring appearing from us. Updates to DataXchange and an overview of Touch HMI features were also in the issue. We were also in the August 2017 issue of MFG News.

The benefits of cloud-based machine monitoring are reviewed in this piece from us, published in Modern Machine Shop this past January, plus we were mentioned in this piece on R&D Manco. Speaking of Modern Machine Shop, we were also in the February issue with an ad and an article. We have photos of our appearances in this issue on Instagram, too, so be sure to network with us and the #instamachinist movement!

Finally, in the January 2018 Production Machining Magazine issue, we were part of the annual product directory. You can find us under Software>CAD/CAM, Software>ERP & Other Shop Management, Software>Data Collection Devices, and the general directory.

For more information, we would love to start a conversation with you for your productivity needs. Call (877) 611-5825 or fill out a contact form so we can get back to you on your time.