Machine Monitoring: More than Utilization Numbers

Machine Monitoring: More than Utilization NumbersWhen most people think of machine monitoring, they think of increasing utilization, but there are other benefits to consider as well. Monitoring can provide valuable information to help with preventative maintenance, can act as a communication tool between the shop floor and management, and it can be used on all types of shop floor equipment.

Here are three benefits of OEE monitoring systems that often get overlooked:

  1. This system can integrate with other software to help optimize machine capacity.
  2. For example, ERP systems are a great fit for machine monitoring. Also, CMMS systems paired with OEE monitoring helps to provide a more realistic PM schedule. Actual run times on your machines are monitored and the data feeds into the CMMS to create an accurate PM schedule. For manufacturers without a CMMS, a simple spreadsheet with PMs to complete sometimes is enough. The software also integrates with protocols such as MTConnect and OPC UA to make shop floor data more universally available.

  3. Machine monitoring is not just for CNC machines.
  4. Manufacturers with autoclaves, manual machines, press brakes, PLC-driven machines, and more can monitor their productivity. Those in the fabrication and mold making industries can benefit heavily from utilization monitoring. The software is also not limited to looking at shop floor monitors or your desktop PC on location because notifications on the go via text alerts, emails, or viewing dashboards via a mobile device or tablet are all available.

  5. Machine monitoring helps operators working at machines convey important information to those not working on the shop floor.
  6. Via data entry screens and tablets at the machines, machinists can enter notes and let back-office employees know why certain machines are down. It also helps with machine maintenance since there are notes on what causes downtime for machines. In addition, machine repairs can be anticipated so there can be planned downtime, which allows employees to map out a more streamlined process.

The Bottom Line

Machine monitoring is not only a method for knowing machine utilization, nor is it only for CNC machinery. It helps the people who are making parts at machines communicate issues that need attention in an easily understandable manner. It enables a shop floor to know what equipment needs attention in order to be more productive.

If you are interested in adding machine monitoring software to your shop floor, call us today at (619) 461-4000!