AWS GovCloud-secure DataXchange machine monitoring for CNC and other manufacturing equipment
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AWS GovCloud-secure Machine Monitoring Featured at North America’s Largest Metal Forming, Fabricating, Welding and Finishing Event

Manufacturing integrator Shop Floor Automations (SFA) will showcase the AWS GovCloud-secure Scytec DataXchange machine monitoring solution for highly-regulated industries, including aerospace, defense and pharmaceutical, at FABTECH 2023. FABTECH is North America’s largest metal forming, fabricating, welding and finishing event and will be held September 11-14 at McCormick Place in Chicago, IL.

For manufacturers adhering to regulations like International Traffic in Arms (ITAR), Defense Federal Acquisition Regulation Supplement (DFARS) and other security and compliance requirements, the ability to monitor disparate machines, each with a unique control system and communication protocol with varying ages, can make continuous improvement initiatives challenging in the cloud. There is often limited capability to protect and restrict access to sensitive data, such as Controlled Unclassified Information (CUI) and Personally Identifiable Information (PII), while also granting the visibility needed to make timely, data-driven decisions that can impact every aspect of a manufacturer.

The DataXchange solution, available through SFA, resolves these issues by leveraging AWS GovCloud to capture real-time, Industrial Internet of Things (IIoT) data from a variety of equipment – from lasers and press brakes, to saws and robots – through universal machine connections. Leveraging automated data collection, DataXchange exposes and synthesizes equipment data to give teams full transparency on the shop floor through an architected secure cloud solution for a total smart factory transformation.

DataXchange leverages AWS GovCloud to monitor machine data in aerospace, defense and pharmaceutical manufacturing environments.

DataXchange leverages AWS GovCloud to capture real-time IIoT data from a variety of equipment – from lasers and press brakes, to saws and robots – through universal machine connections.

Results include a 62.5% decrease in machine time as a result of time-saving alerts, reported user MOGAS. The severe service ball valve manufacturer anticipates a full Return on Investment (ROI) within a year of implementing DataXchange.

Manufacturers are invited to stop by the SFA Booth, A3255, at FABTECH 2023 for a complimentary demonstration of the secure DataXchange solution and to explore the entire SFA product portfolio to help resolve the challenges of the modern shop floor.

For sales inquiries, call 619-461-4000 or visit www.shopfloorautomations.com.

 

ABOUT Shop Floor Automations

Founded in 1998, Shop Floor Automations (SFA) is a manufacturing integrator specializing in digitally transformative hardware, software and support solutions to increase the productivity, efficiency and profitability of plant facilities throughout North America. To add intelligent automation to your shop floor for better communication, control and improvement, contact Shop Floor Automations at www.shopfloorautomations.com.

ABOUT FABTECH

North America’s largest metal forming, fabricating, welding and finishing event heads to Chicago’s McCormick Place in September 2023. FABTECH provides a convenient “one stop shop” venue where you can meet with world-class suppliers, see the latest industry products and developments, and find the tools to improve productivity, increase profits and discover new solutions to all of your metal forming, fabricating, welding and finishing needs. For more information, visit fabtechexpo.com.

A close up of a CNC machine tool head at work carving metal. There is text overlaid, showing various machine stats such as speed and blocktype.
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Shop Floor Automations to Exhibit Machine Monitoring at IMTS 2022

FOR IMMEDIATE RELEASE

La Mesa, CA – June 1, 2022 – Shop Floor Automations (SFA), a manufacturing integrator serving a variety of industries, will be demonstrating the Scytec DataXchange machine monitoring solution at the International Manufacturing Technology Show (IMTS) 2022, one of the world’s preeminent stages for introducing and selling manufacturing equipment and technology as well as connecting the industry’s supply chain.

The DataXchange solution leverages Industrial Internet of Things (IIoT) technology to capture and communicate real-time equipment data to a mobile or desktop user interface.

Manufacturing Integrator SFA at IMTS 2022

Manufacturers are encouraged to visit SFA at Booth 133240 at this year’s IMTS for a free demonstration of the DataXchange machine monitoring software solution.

“By gleaning accurate cycle, setup, idle and down times in an automated fashion, manufacturers are better equipped to facilitate more intelligent decision making across the enterprise,” says Greg Mercurio, President of SFA. “The latest software updates of Microsoft Teams integration and robotic/PLC monitoring capabilities to DataXchange further strengthen the value of this solution for companies already struggling with capacity, labor and integration constraints.”

Manufacturers are encouraged to visit SFA at Booth 133240 at IMTS 2022, McCormick Center, Chicago, IL, September 12-17, 2022 for a free demonstration of the DataXchange solution and to explore the entire SFA product portfolio to help resolve the challenges of the modern shop floor.

From preparing CNC equipment for CMMC 2.0 compliance through DNC networking software to increasing CNC program storage with its USB Connect series, SFA delivers real results to boost the bottom line of manufacturers across a number of industries, including defense, pharmaceutical, aerospace, plastic, and industrial products.

For sales inquiries, call 619-461-4000 or visit www.shopfloorautomations.com.

About Shop Floor Automations

Founded in 1998, Shop Floor Automations (SFA) is a manufacturing integrator specializing in digitally transformative hardware, software and support solutions to increase the productivity, efficiency and profitability of plant facilities throughout North America. To add intelligent automation to your shop floor for better communication, control and improvement, contact Shop Floor Automations at www.shopfloorautomations.com.

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See us in Manufacturing News – Nov 2020

 

Manufacturing News – November 2020

Shop Floor Automations’ ad in Manufacturing News this past month of November 2020.

Please take a look and see what else is going on in the Manufacturing News Nov. 2020 issue.

There are some foundational abilities that a Shop Floor needs to have to compete in 2021 and beyond.

That includes the following:

  • DNC
    • Send to Machine
    • Receive from Machine
    • Remote Request
    • Subroutines & Sub Programs
    • Tool Restart after tool break
  • Machine Monitoring
    • Accountability and Traceability
    • Real-time signage
    • Improve productivity
    • Impartial metrics
    • Reward results
  • Production Document Management
    • Paperless mfg
    • Revision control
    • Reduce the # of documents
    • Controlled documents
    • Product mix avoidance
    • Resolve CAPA’s

SFA has become the industry leader in Shop Floor Communications and Machine Monitoring Solutions. Totally redefining what “Shop Floor Automation” solutions should be.  We have thousands of customers from across the United States, Mexico, Canada, Europe and Asia.

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January February 2019 Newsletter

Shop Floor Automations logo overlaid on top of a photo of four letter blocks spelling "News" and a stack of newspapers in the background.

The following is an archived copy of the Shop Floor Automations newsletter from January/February 2019. The focuses of this email blast are RS232 port upgrades, OEE monitoring and more.

Do you really know what your OEE is?

Overall equipment efficiency (OEE) is a key element to better manufacturing productivity. Sadly, most shops gravely overestimate how well their shop is performing and manage without numbers. 

2019 is the year to know how often your machines are down and why. Improve your machine uptime with reports, charts and dashboards to give you a competitive edge. Two models are available: on-premise with in-house data servers/database, or through flexible, low-cost, monthly Cloud monitoring. 

Give machine operators a voice. Communicate machine data easily and automatically. Interface with CNC machines, lasers, water jets, grinders, robots, and more! Start a machine monitoring trial

Manufacturing in 2018 & 2019 Outlook

American manufacturing last year was incredibly successful. We grew from a $2.2 trillion industry in 2017 to $2.33 trillion in 2018.

How do we keep this momentum going for 2019? We need to face certain issues in our industry head-on.

Other than the ever-present training skills gap, we also need to foster better technology relationships on the shop floor.

Solutions For Your CNC’s – RS232 Port Upgrades

Hardware from Shop Floor Automations is one of our hottest categories of merchandise. It’s a sign that people in the industry are further looking to extend the life of their existing equipment and save money versus buying new machines.

Take a moment to evaluate if any of these items apply to your shop floor:

  • Are you carrying a laptop around the shop floor in order to make sure programs make it to the CNC? 
  • Considering turning an old RS232 port into a USB port?
  • The cost of cabling continues to rise. Are you ready to go wireless?
  • Stuck using floppy disks versus USB memory drives? 
  • Need file control and management of NC programs on one network? 

We have various shop floor hardware solutions that suit all of your manufacturing needs. These investments are affordable and the ROI is outstanding! 

Want more information? Call (877) 611-5825 or fill out a contact form

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CNC Monitoring Case Study

We know that results from a machine data collection case study are imperative before making such an investment. We are pleased to announce a new one from Manufacturing News. 

Our customers at R&D Manco have been featured on all regional issues of the publication. The article focuses on results from using Predator MDC from Shop Floor Automations. 

Kevin Beach, the General Manager, is responsible for machine productivity and tasked with optimizing utilization. He decided to look for ways to implement an OEE solution with his existing equipment. The buzz about IIoT and OEE was definitely an attractive direction for him to proceed with.

Machine techs working with CNC machines at R & D Manco.

R & D Manco of Phoenix Arizona began in 1964 with owner Virgil Manion. It was then purchased by Chuck and Patricia Wyckoff in 1972. They started a sister company, R & D Specialty, in 1984.

After a series of events where the main company was sold, ownership shifting back and forth, the two shops merged. Chuck and Patricia named the combined shops R & D Specialty/Manco in the 1980’s. The company name would be shortened to R & D Manco in 2016.

In late 2017, the shop began a pilot program of Predator Machine Data Collection (MDC) on three machines. SFA, a Predator Software reseller and manufacturing integrator, implemented the machine monitoring system and was able to shed light on their current utilization rates.

Check out the rest of the piece, and call R & D Manco at (602) 278-7700. If you need improved shop floor productivity, call SFA at (877) 611-5825. We also can answer inquiries by filling out a contact form. 

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Rise Up in Modern Machine Shop

A shot of two Haas CNC machines at the Rise Up machine shop, which exists to provide training to future machine techs and former inmates entering back into the world.

When we visited an organization changing lives in nearby Santee CA, we were very affected by what we saw. This is why we wrote about Rise Up for Modern Machine Shop. We were happy to see they have featured the organization on their blog.

From their blog,  regarding Shop Floor Automations’ first visit:

Visitors from the industry are often inspired by what they see and hear at Rise Up, Mr. Greeves says. A good example he cites is a recent visit by Greg Mercurio, president of Shop Floor Automations, a manufacturing integrator based in La Mesa, California.

Mr. Mercurio heard about Rise Up while planning activities to mark his company’s 20th anniversary. “I was looking for a special way to mark this milestone by giving something back to the industry and the community,” he says.

“I was intrigued by the concept behind Rise Up because it touches two key concerns of mine—the skills gap that is holding back U.S. machine shops and the false impression held by many people outside our industry that factories are dark, dirty dungeons.”

CNC Machine Parts Mr. Mercurio spent two hours touring the facility and talking to managers as well as trainees currently in the program. “The experience changed my perception,” Mr. Mercurio recalls.

“I thought we could help by simply donating one of the solutions that Shop Floor Automations offers to the machining industry. As it turned out, the Rise Up machine shop wasn’t far enough along in its development to be ready for any of these solutions.” Mr. Mercurio offered a cash donation instead.

We encourage our readers to check out Rise Up by going to their website or calling (619) 457-0790

Need manufacturing productivity? Fill out a contact form or call (877) 611-5825

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Manufacturing Automation Podcast

A close up shot of a podcast microphone in front of a blurred computer screen with audio editing software on it. Shop Floor Automations recently was interviewed by Manufacturing Engineering‘s Editor in Chief Alan Rooks. Our Marketing Coordinator Amanda Rosenblatt was part of the manufacturing automation podcast to talk about our industry.

“What we do is, we are a manufacturing integrator,” Rosenblatt said of the company, which has been open since 1998. The ultimate goal is to increase manufacturing productivity.

“Our customers vary in size and industry,” says the Marketing Coordinator. Examples included automotive, medical and oil industry clients. CNC machine shops, moldmakers, fabrication shops, and a wide variety of manufacturing equipment can be serviced.

Ease of use when using automation, Industry 4.0 and IIoT solutions was also discussed. “It can’t be too technologically prohibitive or people aren’t going to use it. They’re not going to get the benefit of those tools.”

A collage of different shop floor shots, including a shot of a Wireless Connect on a machine, a desk in front of a CNC machine, a machinist holding an SFA sticker in front of a Haas controller, and a machinist working directly with a CNC machine. “Everything we have is really user-friendly. It really depends on what the solution is.”

She continues, “With our hardware, some of it is plug and play, while some of our solutions like our USB Pendant Connect requires about a four hour time commitment to install it.”

Rosenblatt stated a list of training materials via YouTube tutorial videos, brochures, helping customers on site, remote sessions, or programs such as DataXchange ELearning for machine monitoring training.

Automation integration, including DNC Software combined with CAD/CAM Software, was a big focus of the podcast. ” It’s going to organize those programs, it’s going to communicate them to the machines, and it’s going to do that revision control.”

The company’s involvement with the manufacturing social media community was also highlighted. “I know that’s a new concept in our industry, but we like to use that to promote the manufacturing community.” SFA are official MFG Day endorsers and are vocal supporters of Workshops for Warriors and Rise Up Industries.

 Be sure to call SFA for any automation needs at (877) 611-5825 or fill out an online contact form. 

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SFA Legacy Blog Edition XVII

shop floor automations blog In the latest round of digital coverage for Shop Floor Automations (SFA), which includes a few MoldMaking Technology pieces:

SFA highlighted two of our customers and one organization we work with for a MFG Day piece. We thank MoldMaking Technology (MMT) for sharing it.

Thanks to MFG Talk Radio for publishing our piece about automation ROI.

We had much more coverage recently and we thank Moldmaking Technology and Manufacturing Tomorrow for these articles.

Want more info? Check out our recent coverage in trade publications, or call (877) 611-5825 

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Fall 2018 Newsletter

Shop Floor Automations Newsletter The following is an archived copy of our Fall 2018 newsletter.

Decisions to make for Q4

Fall has begun, and before you know it, Winter will be here. Then, surprise, it’s suddenly Q1. Where did all that time go?!

Take a moment to think if you have any of the following issues on your shop floor:

    • CNC communication failures?
    • Old revisions running on machines, with programs floating all over the shop floor?
    • Still using a CNC floppy drive instead of USB?
    • Old cabling causing too much of a hassle?

Check out DNC software combined with shop floor hardware from Shop Floor Automations. These investments are more affordable than you would assume, and the ROI is exceptional!

If excessive downtime is a concern, scroll to the bottom of this newsletter for information about running a machine monitoring trial!

Want even more info on DNC and hardware? Check out articles about our solutions in publications such as Modern Machine Shop, Moldmaking Technology, CNC West, MFG News & more –

What is your OEE?

If you do not know your true rate of utilization, how can you truly be on the path to improved productivity?

Ask us about a machine monitoring trial! It’s affordable, flexible and illuminating on how productive your equipment really is.

Request info on a DataXchange Machine Monitoring trial

Call (877) 611-5825 for more info! 

Link to original newsletter 

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SME 30 Under 30

shop floor automations Sam Wilkins, Technical Operations Manager at Shop Floor Automations, has earned a spot in the SME 30 Under 30 List.

We are very proud that Sam made the Honorable Mentions list from this distinctive Society of Manufacturing Engineers lineup for 2018.

Sam’s love of technology began at age 16, when he took up computer systems as a hobby. He first entered the world of manufacturing by machining medical devices in a small shop. He then moved on to facilitating production of several medical product lines while implementing quality control systems. He was responsible for research and development from initial design to final products.

He then moved on to the field of manufacturing integration, where he works with SFA today. Here, he uses his past experiences in manufacturing and his technical skills to find better productivity solutions for manufacturers. He is very familiar with protocols such as MTConnect, Fanuc Focas, and more. Thanks for all of your hard work, Sam!

Other honors bestowed to employees of Shop Floor Automations: Marketing Coordinator Amanda Rosenblatt won the first ever SME manufacturing talent contest in 2017. We are also consistently the #1 Reseller of Predator Software and Scytec DataXchange each year.

Ask us for our insight on integrating manufacturing solutions for your shop floor! Call (877) 611-5825 or fill out a contact form today.