General Information

There are several different Fanuc parameters for the series of controls available, but we do have most of them.

If you’re an existing customer, submit a support request with the model # you have so we can assist you. You can also call (877) 611-5825

If you are on a support contract, you can call us from Monday through Friday during our business hours, which is 7 AM to 4 PM Pacific Time. Otherwise, please contact us for special After Hours availability.

Category: General Questions

Yes, you have the option of doing a ‘support only’ support contract if you are currently one version behind the most current version of the software.

However, please note that choosing a ‘support and upgrades’ contract will allow you to have the newest version of your software installed if you are behind on the software version, or if a new version is released.

Category: General Questions

Shop Floor Automations provides 24 hour support for all of the products we sell for customers who are on our maintenance service contracts.

If you request support after normal business hours, someone from our team will assess the urgency of the request. If appropriate, you will be contacted within 2 hours.

Otherwise, our Support Staff will contact you the following business day.

Category: General Questions

ASCII is the most common format for text files in computers and on the Internet.

In an ASCII file, each alphabetic, numeric, or special character is represented with a 7-bit binary number (a string of seven 0s or 1s). 128 possible characters are defined. UNIX and DOS-based operating systems (except for Windows NT) use ASCII for text files.

Newer versions of Windows use a newer code, Unicode. IBM’s System 390 servers use a proprietary 8-bit code called EBCDIC. Conversion programs allow different operating systems to change a file from one code to another.

ASCII was developed by the American National Standards Institute (ANSI). A chart of ASCII characters and their decimal or hexadecimal equivalent can be found at asciitable.com

Category: General Questions

Mazatrol is a proprietary conversational programming language that is standard on all Mazak mills and lathes. It is primarily used for 2 & 2 1/2 axis work and is especially popular for turning applications.

It has a different format than G-code programming and is supported by Predator DNC by using the Mazatrol link in your commands.

In the early 1960’s, a standards committee, today known as the Electronic Industries Association, developed a common interface standard for data communications equipment. At that time, data communications were thought to mean digital data exchange between a centrally located mainframe computer and a remote computer terminal, or possibly between two terminals without a computer involved.

These devices were linked by telephone voice lines and consequently required a modem at each end for signal translation. While simple in concept, the many opportunities for data error that occur when transmitting data through an analog channel, as it requires a relatively complex design.

It was thought that a standard was needed first to ensure reliable communication, and second to enable the interconnection of equipment produced by different manufacturers, thereby fostering the benefits of mass production and competition. From these ideas, the RS232 standard was born. It specified signal voltages, signal timing, signal function, a protocol for information exchange, and mechanical connectors.

If a proprietary or special high-speed transfer method is required by the CNC control, the customer may have to be upgraded to Predator DNC. Unlike the Editor, Predator DNC is designed to support proprietary and special high-speed transfer methods. Refer to our DNC Objects section for more details.

Yes, you can monitor machine overrides with most FANUC FOCAS based controls or MTConnect enabled controls, you can easily monitor when your operators are turning the feed rates down.

Yes – Some NC programs include many M00/M01 (program or optional stops), but the CNC machine shows that as cycling.

On FANUC controls with FOCAS, we can have the machine go into either an idle state or unplanned downtime when M00/M01 are active.

Cloud/Monthly Machine Monitoring

Each level of DataXchange has different CNC data collection features. Therefore, you will get different machine notifications depending on what level you use.

Typical machine monitoring requests from customers:

  • Lower feedrate overrides? All feedrate overrides can be tracked with all levels of DataXchange.
  • Unknown downtime? Yes – with all versions. Includes CNC downtime reasons such as CNC program stop, machine sitting in feed hold, etc.
  • Planned machine downtime? Input notes for planned downtime such as coolant change, tool change, lockout tagout, and more with levels Silver, Gold and Platinum.
  • Shop floor utilization? OEE can be tracked with levels Gold and Platinum only.
  • Mobile machine monitoring? DataXchange users can achieve iPhone CNC monitoring and Android CNC monitoring through the software. Ask us for more info.
  • Email and text machine notifications? Yes, for Silver, Gold and Platinum levels.
  • CNC notifications, including machine downtime notifications? It depends on the type of notifications you want from different equipment activity.

Want machine historical data? Machine usage stats? Machine cycle status? Or have custom needs? Contact us

Category: Machine Monitoring

Yes, this machine monitoring software is available for Apple iOs and on Google Android devices.

Category: Machine Monitoring

If you want to collect CNC machine data, there are various methods to collect real-time status information from a CNC.

We have solutions that make it possible to monitor all types of machines and equipment from manual machines, boilers, cell controllers, assembly lines, and of course the obvious, CNC machines. all while providing one interface to see the real-time status and run historical reports.

Collection methods include network-based protocols, MTConnect, wiring PLC’s to electrical points, bar code scanners, RFID’s, manual user input, and more. We also recommend machine monitoring through Predator MDC and Scytec DataXchange.

The Scytec DataXchange Settings page displays the Account Settings, along with the Settings to enable automatic login into the application.  In addition, the initial page that is displayed after login can be set up, as well.

Category: Machine Monitoring

The Options displayed will vary, depending on the currently selected Chart Type.  Options are used to select information such as filter by specific status.

Category: Machine Monitoring

The Equipment page is used to select specific equipment for display in the static charts.  If User or Company Groups have been configured within the DataXchange

If User or Company Groups have been configured within the DataXchange application, then those will be available for use in the mobile applications as well.

Category: Machine Monitoring

Many quick selectors are available for selecting a time frame, or the individual controls can be used to select any specific time range.

Category: Machine Monitoring

The Scytec Process Control System is available in four versions. Any quantity combination of versions can be used allowing some equipment to only collect cycle status while other equipment also collects downtimes, etc.

For Bronze, cycling and idling status are automatically tracked and collected from the equipment. Cycle status can also include multiple types of cycle time including spindle time and runtime. There is unlimited reporting access and mobile reporting is included.

Category: Machine Monitoring

The Scytec Process Control System is available in four versions. Any quantity combination of versions can be used allowing some equipment to only collect cycle status while other equipment also collects downtimes, etc.

Silver level includes all the features of Bronze Level and adds the ability to track planned and unplanned downtime. The various reasons for downtime can be captured through bar code scanners and data entry at a computer to better explain why idle time occurs.

Common reason codes for CNC downtime are setup, maintenance, tooling, quality, breaks, meetings, waiting on material and others. Keep in mind, when the machine is not running, it is considered idle unless otherwise defined with a reason code.

Category: Machine Monitoring

The Scytec Process Control System is available in four versions. Any quantity combination of versions can be used allowing some equipment to only collect cycle status while other equipment also collects downtimes, etc.

Gold level includes all features of the product and also tracks good, rejected and scrap parts. Users can also be tracked along with work orders to help improve feedback to any business system.

OEE is also included which allows the user to input standard times for parts to generate accurate calculations to prove what they have measured. Data can also be exported to Microsoft Excel.

Pricing

The pricing for Scytec DataXchange is straightforward and simple.  There is a one-time setup fee per account and then a monthly fee per piece of equipment.  Discounts are provided as your quantity of equipment increases.

Category: Machine Monitoring

The user interface will vary some between the Apple iOS applications and the Google Android applications, however, the functionality between the two is generally the same.

The Scytec DataXchange application must be used to collect data and to set up basic information, such as Users, Password, and the Equipment. The mobile application will utilize the information entered in DataXchange as well as utilize settings such as the translation assignments.

For example, if Spanish is set as the translation for a user, then the mobile device will utilize the same Spanish translations.

Mobile apps are available for iPad and iPhones. The apps allow real-time viewing and automatic updating of the equipment status along with the ability to generate a variety of historical charts.The iPad and iPhone apps are available on the Apple App store. Click the App Store link or scan the QR code to go to the App Store to purchase and download the app.

Google Android AppsMobile apps are available – coming soon for Android phones and tablets. The apps allow real-time viewing and automatic updating of the equipment status along with the ability to generate a variety of historical charts.The Android tablet and phone apps will be available on Google Play very soon.

The iPhone and iPod Touch view of the current status for all of the equipment. The current status updates automatically once a minute.

Category: Machine Monitoring

The first time the application is run the Account information must be entered on the Account page.

The Account Number and Account Password will be retained and will not have to be entered each time the application starts.  Once the Account information has been saved the username and password must be entered to log in.

The username and password will not be retained automatically, however, Auto Login can be enabled on the Settings page.

Once your settings are set up, collect from Ethernet or RS232 based devices
In addition to supporting the latest technologies, DataXchange also supports RS232 serial devices such as CNC machines, CMM’s, scanners and RFID hardware.

Collect from CNC machines, PLCs, or even manual machines
While collecting from equipment with the latest technology such as MTConnect is great, many times there’s a need to collect from manual equipment. Keying off of voltage, current, or presence sensors are all methods used as input into DataXchange to identify the state of the equipment.

If the Internet connection is lost, data is retained and automatically uploaded once the connection is restored
Temporary loss of internet connectivity will not cause the loss of any data. If the data collection terminal running DataXchange locally cannot connect to any of the hosted servers the data will be retained locally and uploaded as soon as the internet connection is restored.

Category: Machine Monitoring

The Sytec DataXchange current status screen shows a list of all of the equipment. Each row contains four pieces of information.

The color icon will represent the General Status and will use the color assigned to the associated Status Type. The machine name will be displayed, and then the middle text will show the specific status is one is active.

If a specific status is not active then the general status will be displayed. The text on the bottom will be the amount of time the equipment has been in the associated status. The current status will update automatically approximately once a minute.

Category: Machine Monitoring

The Chart Type screen provides the ability to select a specific chart for viewing.

All charts that are generated from the Chart Type page are static charts, they will not update automatically.  Associated information such as the time frame and the equipment must be selected before a chart can be generated.

Category: Machine Monitoring

Yes. Almost all models of Mazak controllers can be monitoring with MTConnect. 

Mazak has embraced the MTConnect standard to allow for software updates to older controls back to T2, M/T32, Plus, Fusion, etc.  For more information, send us an email for a complete listing and how to update your controller.

Category: Machine Monitoring

This is the latest Industry 4.0 technology being utilized by manufacturing companies to monitor CNC machines without the hassle of databases, servers, web servers, firewalls, or any IT challenges.

Report real-time CNC machine data including uptime, downtime, reason codes, alarms and more across the web or on your mobile device. DataXchange, in particular, offers incentives for using Cloud-based monitoring, such as no contracts and monthly per machine pricing.

Category: Machine Monitoring

Scytec DataXchange uses a single PC located in your facility which is connected to the equipment.

There are no servers to maintain or purchase but Microsoft SQL licensing is required. Each user has an individual login, which can be configured to their language of choice. Each login has a set of permissions which define the areas of the cloud machine monitoring software that can be accessed.

Data is automatically collected from equipment to indicate a running or an idle status and includes various downtime codes as well. Data can be access from anywhere with an internet connection, including phones and tablets.

Category: Machine Monitoring

There are several reporting options available in the product.

Real-time configurable dashboards, trend reporting and desktop and mobile charting are all available. The real-time viewer (RTV) is user/company based live display which includes timelines, current status, and grids.

The trend reports include cycle time, unknown downtime, planned, and unplanned downtime. Any computer or mobile device with access to the Internet can chart historical and current status information to allow for easy off-site reporting.

Category: Machine Monitoring

Licensing is simple and straightforward with Scytec.

The licensing is based on the number of equipment collecting data and there are discounts based on the quantity of equipment.  There are no license keys and the license is assigned to the equipment and can be moved to other CNC equipment as desired.

Category: Machine Monitoring

You will need:

  1. Focas option on FANUC CNC (Active)
  2. Embedded network port on FANUC CNC (Active)
  3. Network cable ran from your network to FANUC CNC machine
  4. Static IP address for FANUC CNC
  5. A valid subscription to a version of DataXchange
  6. PC that has Microsoft .NET Framework 4 (This PC must be running at all times)

Yes – this is fully supported with your account.

Category: Machine Monitoring

Yes! Common data that is available through the FOCAS are CNC state (running, idle, alarm), part count information, program name, number, size, and date modified, tool and work offsets, alarm number and text, feed overrides, parameters, positional data, spindle speed, and Modal data.

In order to see if you have FANUC FOCAS available on your CNC, is to first check if you have Ethernet. To do that follow these steps:

  • Press the [SYSTEM] hard key
  • Press [>] approximately 5 times until you see *ETHEPRM*
  • Press [ETHRM] soft key, followed by [OPRT]
  • This will display the ethernet connections available
  • Select a connection (normally EMBEDD or BOARD)
  • Press the [DOWN] hard key. (page 2)
  • This should display FOCAS / ETHERNET

If those steps took you to the Ethernet page and/or the FOCAS page, then you’re good to go! Contact us for more information.

Yes. MTConnect is a set of open, royalty-free standards intended to generate greater communication between CNC controls, device and software applications by publishing data over networks using the Internet Protocol.

Scytec DataXchange is the software application used to collect, report and chart the results of the data collection via a cloud-based solution.

Yes, you can mix and match versions under one account.

Category: Machine Monitoring

Yes, you can monitor machine overrides with most FANUC FOCAS based controls or MTConnect enabled controls, you can easily monitor when your operators are turning the feed rates down.

Via our DataXchange product page, the Status Relay Control (SRC) helps simplify ease of collection from equipment via a signal/combo of signals.

Connect to outputs from another system (EXAMPLE: a CNC, a PLC, or devices like a proximity sensor). Scytec DataXchange reads all inputs of status to help users create a better understanding of their machines.

More information about it:

  • for machines not MTConnect of FANUC FOCAS based
  • no programming required & has a low price
  • can be wired or wireless
  • has 8 data collecting inputs
  • 6 outputs for triggering
  • has an RS232 serial interface
  • is powered off 24 volts
  • typically used with Serial to Ethernet converter

For more information, contact the SFA Sales Department for an in-depth brochure on the SRC.

Category: Machine Monitoring

DNC Software

Yes – leveraging the Xmodel protocol built into your CNC with DNC software is the best protocol to use for error correction transfers.

Category: DNC Software

Mazatrol is a proprietary conversational programming language that is standard on all Mazak mills and lathes. It is primarily used for 2 & 2 1/2 axis work and is especially popular for turning applications.

It has a different format than G-code programming and is supported by Predator DNC by using the Mazatrol link in your commands.

Predator DNC supports FTP (File Transfer Protocol) as well as Windows Share (mapped drives) for communication to the CNC.

The advantage of using this connection is faster speed and ease of connection to the network. The machine will require configuration from your network administrator to provide IPs, drive letters, user and permission controls. Some corporate networks do not allow this equipment to be connected through FTP due to security issues and potential risk of viruses.

Furthermore, most operating systems on CNCs are out-dated running Windows 95, 98, Server 2000 or NT. Updates to the operating system are not permitted typically from the machine tool builder, unlike computers used in the office.

Due to issues such as these, Predator DNC software now also supports Secure DNC, which allows encrypted communication via only two TCP ports. It can also transmit not only main programs but also subprograms and library programs to the correct folders in your CNC working memory and/or hard drive. It supports operating systems as old as Windows 95 and has extremely minimal system requirements that essentially any Windows-based CNC can meet.

It is also worth noting that Predator DNC now supports Fanuc FOCAS communication, which can rapidly send programs directly in and out of Fanuc i-Series controls. This is done without any action needed at the CNC itself, unlike older Serial send/receive processes. Moreover, Predator DNC now also supports Ethernet-based communications for DMG Mori (formerly Mori Seiki) machines running MAPPS versions II, III, and IV. This, in a fashion very similar to Fanuc FOCAS, allows programs to be sent in and out of CNC controllers, over the network, without any operator input needed at the machine.

Category: DNC Software

No. The first Windows 7 version compatible of Predator DNC is Version 9. However, version 9 and version 10 are both compatible with Windows 8 and 8.1.

If you have an older version but would like to use Predator DNC on a Windows 7 machine, call us!

Yes, numerous software upgrades are available from any level of Predator DNC Hardware. Upgrades depend on each type of hardware.

The Connect series of hardware from SFA is designed to add ports at any time and offers a very easy upgrade path. Contact us to ensure there are no issues.

Yes. Haas CNC’s can communicate to Predator DNC Software using serial RS232 connection or FTP.

Haas FTP is also supported through Predator DNC to enable faster communication. Each Haas control can be configured in the software and can be configured for any method.

Predator DNC communicates up to 115K baud rate to the Haas using Xmodem and hardware handshaking.

DNC Objects are software options that extend Predator DNC for special customer applications.

DNC Objects can add databases, spreadsheet, and email connectivity, improve high-speed machining, offer greater lights out reliability, automatic error correction, and support for proprietary CNC controls. Predator DNC Objects support any RS232 hardware including DNC bundles, Flex series, and PC COM ports.

A DNC Object development kit is available for even further customization or integration.

NOTE: Predator DNC Clients usually do not require DNC Objects.

Category: DNC Software

Yes, Predator DNC supports long filenames, long directory names, names with spaces, shared network drives, and UNC names.

Refer to the following examples:

  •     Job 1234.NC
  •     H:CUSTOM PARTSJOB 4567.NC
  •     \\SERVER1\C\LARGE CUSTOMER\PART No 1234-5678.NC

Predator DNC can also automatically name your files when uploading to the server. They can be “auto-named” using their O-number, a user-chosen name, the first comment in the file, and so on.

Yes, Predator DNC does support Remote Request. Remote Request eliminates walking back and forth and allows operators to request files directly from the CNC control.

Category: DNC Software

The Predator CNC Editor bundled with the DNC Networking Software is controlled by the license of the Predator DNC Software. The SIM and the serial number from the DNC will enable the full version of the CNC Editor.

Currently, there is no option to split the seat from the DNC Networking license. However, you may install the Predator CNC Editor on as many PCs as you wish and use the “light” version of the product for general editing purposes.

A stand-alone full version is available if needed. Contact our sales department.

Categories: CNC Editor, DNC Software

The CNC Editor will support communications up to a baud rate of 19,200. The communication can be configured for hardware, software, or both flow control along with various data bits, stop bits and parity.

If you want to communicate to your machines faster, then talk to our Sales department about purchasing Predator DNC software.

Categories: CNC Editor, DNC Software

Yes, Predator CNC Editor supports an unlimited number of different machines and can communicate with multiple machines. Each machine can have unique COM port, baud rate, and numerous other properties. The Editor supports switchboxes, intelligent switchboxes, and the entire line of Predator DNC and Connect AKA FlexN hardware.

NOTE: The Predator CNC Editor can only communicate to one machine at a time and is not designed for simultaneous multitasking operations to multiple machines. If this is desired, upgrade to Predator DNC, which is designed to support machines simultaneously.

Categories: CNC Editor, DNC Software

No, CNC Editor does not support Remote Request. Remote Request eliminates walking back and forth and allows operators to request files from the CNC control.

If this is desired, upgrade to Predator DNC software, which is designed to support Remote Request for up to 1024 machines simultaneously.

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Categories: CNC Editor, DNC Software

Most revision control software packages use a database for the backend to store “links” or flags to shared files and reference the actual file.  The problem with this system is that while you might have the NC program and can place it in a database for check-in and check-out, there is no control with these systems. Whoever saves the file last wins!

Most revision control software packages use a database for the backend to store “links” or flags to shared files and reference the actual file.  The problem is that while you might have the NC program and can place it in a database for check-in and check-out, there is no control with this system. Whoever saves the file last wins!

With a true PDM system, complete revision control, lockout, and access only can be obtained by a single user until completed.  This eliminates changes of multiple file revisions – they will be unapproved.

More on Predator PDM:

  • Paperless manufacturing-driven Production Data Management
  • Designed to organize & control CNC programs
  • Master your setup sheets, safety procedures, quality documents, & more
  • Complete revision control
  • Integration with DNC, CNC Editor, Virtual CNC, MDC & Tracker.

Predator PDM includes best practice workflow wizards for release, unreleased, revise, rollback, check-in, and check out. Every wizard honors user and group permissions and includes ISO 9000-style history.

On-Premise Machine Monitoring

Predator machine monitoring through Predator MDC is available in an Express, Standard and Enterprise versions. Each version is upgraded to the next level and includes functionality to collect data.

Predator MDC Express is a paper-based solution to allow users to collect data manually and report and chart data on events that happen previously.

Predator MDC Standard version is real-time data collection of utilization from the machines and collects cycle time, idle time, alarm and downtime.

Predator MDC Enterprise version is for companies who want to collect OEE, track parts, users, plus other metrics and interface the data with other business systems.

Yes. Predator MDC is real-time machine monitoring software that automatically collects, reports, charts and processes real-time shop floor manufacturing data including OEE, cycle time, idle time, setup time, teardown time, machine downtime and more.

Predator MDC improves manufacturing by supplying accurate shop floor metrics to improve operations and to make better decisions. The Predator MDC is an application that is installed on a computer inside the company facility.

It is only available as an on-premise solution.

If you want to collect CNC machine data, there are various methods to collect real-time status information from a CNC.

We have solutions that make it possible to monitor all types of machines and equipment from manual machines, boilers, cell controllers, assembly lines, and of course the obvious, CNC machines. all while providing one interface to see the real-time status and run historical reports.

Collection methods include network-based protocols, MTConnect, wiring PLC’s to electrical points, bar code scanners, RFID’s, manual user input, and more. We also recommend machine monitoring through Predator MDC and Scytec DataXchange.

No. Currently, the product is designed as an application that runs on a Windows platform.

Mobile applications for Android and Apple phones and iPads are not developed. A customer can create their own applications using other applications if desired since there are APIs and open databases available.

Yes. Predator MDC supports automatic, error-free, and unattended machine monitoring for events such as job start and end, setup start and end, cycle start and end, to name a few of the events that can be monitored. This type of data is collected automatically using software, hardware, custom macros and other methods without requiring operator training or input.

A typical practice is when downloading the NC program into the machine, the system will automatically track the part #, job #, user and place the status of the work order in setup. Upon cycling the part, the status of the machine would change from in setup to in cycle.

Yes. Using Predator MDC Express, users can print out the data collection form to enter cycle information, part quantity, good and scrap parts, and other metrics. Predator MDC standard also supports manual monitoring of events that are initiated by machine operators such as machine log on/offs, downtimes, and scrap reasons.

Predator MDC can be used to manually collect data using several methods including remote request, swiping bar codes, touch screen PCs or standard PCs. SFA does provide an Android solution to also input this data via a tablet.

Yes. Dedicate one or more large-screen monitors on the shop floor for real-time digital signage using Predator MDC.

Create slides of charts, dashboards, and reports with specific filters and details. Eliminate manual posting of paper reports and charts on the shop floor. Provide a focal point for standup shop meetings while enforcing productivity and manufacturing metrics that management, engineering, and quality departments care about. Eliminate the clutter of paper and go high tech!

Over 1300 reports and charts provide unique insight into the productivity and efficiency of each manufacturer.

The flexibility of the reporting and charting options within Predator MDC converts the volume of data collected into concise reports and charts to identify issues and drive improved productivity. Eliminate manual OEE driven data collection and OEE spreadsheets. Software supports real-time OEE data collection with an OEE Dashboard, OEE Performance ranking charts, OEE Trend Analysis charts and OEE Reports.

Predator MDC standard and enterprise versions support up to 4096 CNC machines, robots, PLCs and ATE Test Stands per PC.

Data the software can monitor – simultaneous cycle time, setup time, teardown time, downtimes with reasons, good parts, scrap parts with reasons and an unlimited number of user-defined events.

Predator CNC Service is a comprehensive service designed to work with Predator MDC.

The service can be installed on a computer to communicate to various machine types using proprietary protocols. Predator MDC supports FANUC FOCAS, MTConnect, and Structured XML to capture real-time data from the machine using the network connection of the controller.

Development is also being tested for working with Okuma Thinc controllers on P100 and P200 where the service is installed on the machine. The service will then communicate through APIs and no interface is required.

Predator MDC Administrator is designed for the manufacturing department head or IS/manufacturing project lead to manage real-time machine monitoring processes centered on time and utilization. This seat is required with every purchase and allows for the creation of equipment, departments, locations, shifts, parts, reason codes, users, permissions and other administrative tasks.

Predator MDC Client is designed for personnel and users that need to run MDC reports and charts centered on time and utilization. Users can also see real-time data on a dashboard.

Predator MDC Shop Floor is designed for data entry for shop floor personnel. The software can also be used to display real-time data on the shop floor using LCD monitors or can be displayed in Engineering and Quality Departments to provide feedback on equipment status.

Yes, you can monitor machine overrides with most FANUC FOCAS based controls or MTConnect enabled controls, you can easily monitor when your operators are turning the feed rates down.

Yes – Predator Machine Monitoring (MDC) includes a product called Predator CNC Service, which can be installed on the controller without any modifications to the controller.  This product will run as a Windows Service in the background and communicate directly to the Predator MDC data collection software over Ethernet.

Big data can be extracted from the controller with little effort to capture cycle status, idle time, alarm, emergency stop, feed hold, and part counts.  This results in real-time events as well as historical data on machine productivity and downtime.

From our Predator MDC product page – Hardware-based data collection for older CNCs, manual machines, and other equipment are supported by the Predator MDC Adapter. Predator MDC Adapters are din rail mounted and are wired into signal lamps, light towers, extended M functions or any digital input or output.

Predator MDC Adapters are available in 5, 12, 24, 48, 110 and 230 volt editions. Domestic and international editions simplify installation and configuration.

CNC Editor

The CNC Editor includes basic editing, printing, and saving for any size part program. Major features such as communication, file compare, backplotting and color highlighting are not included.

Category: CNC Editor

No, the CNC Editor is only designed for editing and reviewing part programs written in G-code. Other products on the market support Mazatrol editing and can be recommended by Shop Floor Automations.

If you are seeking Mazak compatibility, MTConnect is suggested. For Mazak CNC controllers, the MTConnect can be added to the following machines by contacting Mazak directly.

**Note: Mazak Smart CNC can also be updated with SMART ADAPTER #CCWMPD0280E

Category: CNC Editor

The Predator CNC Editor bundled with the DNC Networking Software is controlled by the license of the Predator DNC Software. The SIM and the serial number from the DNC will enable the full version of the CNC Editor.

Currently, there is no option to split the seat from the DNC Networking license. However, you may install the Predator CNC Editor on as many PCs as you wish and use the “light” version of the product for general editing purposes.

A stand-alone full version is available if needed. Contact our sales department.

Categories: CNC Editor, DNC Software

The Predator CNC Editor Xpress has basic file editing, printing, and basic CNC communication. Color highlighting is not included.  The CNC Editor has file compare, backplot, CNC communication, and more advanced editing features along with color highlighting.

Category: CNC Editor

he CNC Editor Express only supports COM 1 through 8.  If you need additional communication ports beyond COM 9, you will need to upgrade to the full version of the Predator CNC Editor.

Category: CNC Editor

The CNC Editor will support communications up to a baud rate of 19,200. The communication can be configured for hardware, software, or both flow control along with various data bits, stop bits and parity.

If you want to communicate to your machines faster, then talk to our Sales department about purchasing Predator DNC software.

Categories: CNC Editor, DNC Software

No, the current protocols supported are XOn/XOff along with RTS-CTS. The Predator DNC module would be required to transfer via Xmodem or Mazatrol.

Category: CNC Editor

Yes, Predator CNC Editor supports an unlimited number of different machines and can communicate with multiple machines. Each machine can have unique COM port, baud rate, and numerous other properties. The Editor supports switchboxes, intelligent switchboxes, and the entire line of Predator DNC and Connect AKA FlexN hardware.

NOTE: The Predator CNC Editor can only communicate to one machine at a time and is not designed for simultaneous multitasking operations to multiple machines. If this is desired, upgrade to Predator DNC, which is designed to support machines simultaneously.

Categories: CNC Editor, DNC Software

No, CNC Editor does not support Remote Request. Remote Request eliminates walking back and forth and allows operators to request files from the CNC control.

If this is desired, upgrade to Predator DNC software, which is designed to support Remote Request for up to 1024 machines simultaneously.

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Categories: CNC Editor, DNC Software

In terms of COM port limits with CNC Editor – Yes, the Editor Express can only use COM ports 1-8 and the Full version of the Editor can only use COM ports 1-32.

Category: CNC Editor

MTConnect

If you want to collect CNC machine data, there are various methods to collect real-time status information from a CNC.

We have solutions that make it possible to monitor all types of machines and equipment from manual machines, boilers, cell controllers, assembly lines, and of course the obvious, CNC machines. all while providing one interface to see the real-time status and run historical reports.

Collection methods include network-based protocols, MTConnect, wiring PLC’s to electrical points, bar code scanners, RFID’s, manual user input, and more. We also recommend machine monitoring through Predator MDC and Scytec DataXchange.

MTConnect is a set of open, royalty-free standards intended to foster greater interoperability between controls, devices and software applications by publishing data over networks using the Internet Protocol.

The common communication data shared is XML language that allows for software designers to download, use, embrace the data from the equipment and provide a reporting tool for management. Visit our MTConnect page for more information

Category: MTConnect

Yes. MTConnect is a set of open, royalty-free standards intended to generate greater communication between CNC controls, device and software applications by publishing data over networks using the Internet Protocol.

Scytec DataXchange is the software application used to collect, report and chart the results of the data collection via a cloud-based solution.

Yes, you can monitor machine overrides with most FANUC FOCAS based controls or MTConnect enabled controls, you can easily monitor when your operators are turning the feed rates down.

The MTConnect adapter is a piece of software that translates data produced by shop floor equipment into a format that can be processed by MTConnect applications.

An MTConnect Adapter is usually created by the equipment or software provider, or an integrator.

MTConnect is compatible with:

  • DMG Mori Seiki
  • Mazak
  • Okuma
  • FANUC FOCAS
  • For more Compatible Machines, call (877) 611-5825
Category: MTConnect

MTConnect is a standard for formatting and transmitting data produced by manufacturing equipment so that it can be processed by software applications.

Common uses for this technology are real-time machine monitoring, and historical reporting using charts, graphs, and other visual representations of a shop’s performance.

We provide a list of other compatible machine tool builders on our MTConnect Compatibility resource page or call (877) 611-5825!

Category: MTConnect

An MTConnect agent is software that connects to the adapter and provides access to the data from an MTConnect-enabled device across a network. MTConnect agents format the data to XML and can be accessed by other nodes on the network through HTTP.

Category: MTConnect

Fanuc FOCAS

There are several different Fanuc parameters for the series of controls available, but we do have most of them.

If you’re an existing customer, submit a support request with the model # you have so we can assist you. You can also call (877) 611-5825

FANUC FOCAS has two types: FOCAS 1 and FOCAS 2.

FOCAS 2 is Ethernet and high-speed serial based and must be purchased from GE FANUC.

CNC Controls with FANUC FOCAS include series Oi, 15, 15i, 16, 16i, 18, 18i, 21, 21i, 30i, 31i, 32i and power mate i.

Category: Fanuc FOCAS

You will need:

  1. Focas option on FANUC CNC (Active)
  2. Embedded network port on FANUC CNC (Active)
  3. Network cable ran from your network to FANUC CNC machine
  4. Static IP address for FANUC CNC
  5. A valid subscription to a version of DataXchange
  6. PC that has Microsoft .NET Framework 4 (This PC must be running at all times)

Yes! Common data that is available through the FOCAS are CNC state (running, idle, alarm), part count information, program name, number, size, and date modified, tool and work offsets, alarm number and text, feed overrides, parameters, positional data, spindle speed, and Modal data.

In order to see if you have FANUC FOCAS available on your CNC, is to first check if you have Ethernet. To do that follow these steps:

  • Press the [SYSTEM] hard key
  • Press [>] approximately 5 times until you see *ETHEPRM*
  • Press [ETHRM] soft key, followed by [OPRT]
  • This will display the ethernet connections available
  • Select a connection (normally EMBEDD or BOARD)
  • Press the [DOWN] hard key. (page 2)
  • This should display FOCAS / ETHERNET

If those steps took you to the Ethernet page and/or the FOCAS page, then you’re good to go! Contact us for more information.

Yes, you can monitor machine overrides with most FANUC FOCAS based controls or MTConnect enabled controls, you can easily monitor when your operators are turning the feed rates down.

Yes – Some NC programs include many M00/M01 (program or optional stops), but the CNC machine shows that as cycling.

On FANUC controls with FOCAS, we can have the machine go into either an idle state or unplanned downtime when M00/M01 are active.

Shop Floor Hardware

Predator Flex Hardware does NOT work under Windows 7 or 8 due to the lack of support for drivers from the manufacturer. The hardware may fit inside of a PC, but known issues have been found in the reliability of communication to the CNC, as well as instances of blue screens.

We also do not recommend running the hardware in a newer PC due to lost functionality in performance and protocol support.

An upgrade is available from SFA to move towards FLEXN or FLEXW hardware, which is supported by Windows 7 and 8 and uses a network connection and network protocols instead of a dedicated ISA/PCI card on the motherboard to communicate with your FLEXN/FLEXW hardware.

Shop Floor Automations has the hardware for wireless and wired solutions on the shop floor, as well as solutions that work with the MTConnect Protocol and can connect multiple ways. Be sure to contact us for more information on what hardware is best for you, depending on your setup!

Yes. If you want to achieve CNC machine communication with a wireless hub, there are a variety of ways you can connect your machines wirelessly.

After selecting appropriate hardware, our technicians come onsite to install it or will walk you through how to install it over a remote/phone session.

Using the most current RS232 and networking technology with thoroughly tested equipment encourages a process that will withstand the difficult environments of a machine shop floor.

Your floppy drive emulator will work with your CNC machine so long as you are using standard DOS-readable disks. There is a 99% chance that the Floppy Drive Emulator, previously known as the FD Connect, will work. Please provide the make and model of your current floppy drive and confirm you can read the floppy disks in a Windows or DOS PC, and Shop Floor Automations can tell you which FD Connect model will work for your CNC Machine.

Our Haas-specific floppy drive emulator has plug-and-play ability. You can see our tutorial about on YouTube or read about it in our technical video transcription page.

When ordering the non-Haas specific emulator, please provide your Salesperson with the make and model of your current floppy drive and confirm you can read the floppy disks in a Windows or DOS PC, and Shop Floor Automations can tell you which model will work for your CNC Machine.

Yes, the floppy drive emulator is designed to replace existing floppy disk drive with a USB stick.

The emulator was made to replace almost all floppy drives on the market and eliminate the need to purchase floppy disks ever again.

Because modern Laptops and PCs don’t come with Rs232 serial ports any longer, you will need to get a USB to RS232 “Industrial grade” adapter and the proper serial cable to connect from the USB to RS232 adapter to your CNC Machine.

  • Reliable USB to Serial converter
  • Compatible with Windows, plus new & legacy RS232 devices
  • Use with mobile, instrumentation, & point-of-sale applications
  • Great for laptop computers without a serial port
  • CNC Control Compatible

A “Y-Cable” is designed to allow wireless or Ethernet communication to CNC machines, while still allowing access to the external serial port. We often recommend that companies implement these cables as a backup to their DNC system.

If the network goes down, programs can still be transferred into the CNCs manually, without having to open up the machine cabinets and disconnect the DNC system.

No, the Wireless CNC Connect has a DB-9 serial port, but SFA sells those units as a KIT and the KIT includes a 5 ft serial cable that will connect the DB-9 serial port of the wireless CNC Connect to the CNC machines serial port.

Provide the Make and Model of the controls on your CNC machines that you are using the wireless units on and SFA will ship with the proper 5 ft serial cable when the order is placed.

Floppy Drive Emulators

Your floppy drive emulator will work with your CNC machine so long as you are using standard DOS-readable disks. There is a 99% chance that the Floppy Drive Emulator, previously known as the FD Connect, will work. Please provide the make and model of your current floppy drive and confirm you can read the floppy disks in a Windows or DOS PC, and Shop Floor Automations can tell you which FD Connect model will work for your CNC Machine.

Our Haas-specific floppy drive emulator has plug-and-play ability. You can see our tutorial about on YouTube or read about it in our technical video transcription page.

When ordering the non-Haas specific emulator, please provide your Salesperson with the make and model of your current floppy drive and confirm you can read the floppy disks in a Windows or DOS PC, and Shop Floor Automations can tell you which model will work for your CNC Machine.

Yes, the floppy drive emulator is designed to replace existing floppy disk drive with a USB stick.

The emulator was made to replace almost all floppy drives on the market and eliminate the need to purchase floppy disks ever again.

If you have a question about CNC machine drives, SFA can point you in the right direction. Many customers come to us because they purchase drives off of eBay that were well-priced, but offered no support and had not been tested to work with their CNC machine.

SFA has tested our drives on the following equipment with proven reliability:

  • Haas
  • Okuma
  • Mitsubishi
  • Charmilles
  • Agie
  • Hurco
  • FANUC
  • Sodick
  • Prototrak
  • Giddings and Lewis
  • Mazak/Mazaktrol CMT
  • Wired EDM
  • Mills
  • Lathes
  • Many more machines, makes and models!

Get toll free, USA based support for our drives. Call (877) 611-5825 or fill out a contact form to get started 

RS232 Serial Cabling

The RS232-C interface was developed for a single purpose. This purpose is stated by its title:

“Interface Between Data Terminal Equipment and Data Communications Equipment Employing Serial Binary Data Interchange.”

Every word in the title is significant: it describes the interface between a terminal (DTE) to a modem (DCE) for the transfer of serial data.

Short for Recommended Standard-232C, a standard interface approved by the Electronic Industries Association (EIA) for connecting serial devices. In 1987, the EIA released a new version of the standard and changed the name to EIA-232-D. And in 1991, the EIA teamed up with Telecommunications Industry Association (TIA) and issued a new version of the standard called EIA/TIA-232-E. Many people, however, still refer to the standard as RS232C or just RS232.

Almost all modems conform to the EIA-232 standard and most personal computers have an EIA-232 port for connecting a modem or other device. In addition to modems, many display screens, mice, and serial printers are designed to connect to an EIA-232 port. In EIA-232 parlance, the device that connects to the interface is called a Data Communications Equipment (DCE) and the device to which it connects (e.g., the computer) is called a Data Terminal Equipment (DTE).

The EIA-232 standard supports two types of connectors, a 25-pin D-sub type connector (DB25) and a 9-pin D-sub type connector (DB9). The type of serial communications used by PCs requires only 9 pins so either type of connector will work equally well.

Although EIA-232 is still the most common standard for serial communication, the EIA has recently defined successors to EIA-232 called RS422 and RS423. The new standards are backward compatible so that RS232 devices can connect to an RS422 port.

Category: RS232 Serial Cable

In the past, most IBM PC and compatible computers were typically equipped with two serial ports and one parallel port. Although these two types of ports are used for communicating with external devices, they work in different ways.

A parallel port sends and receives data eight bits at a time over 8 separate wires. This allows data to be transferred very quickly; however, the cable required is bulkier because of the number of individual wires it must contain and cable distances are generally very short.

Parallel ports are typically used to connect a PC to a printer and are rarely used for much else. A serial port sends and receives data one bit at a time over one wire. While it takes eight times as long to transfer each byte of data this way, only a few wires are required. In fact, two-way (full duplex) communication is possible with only three separate wires – one to send, one to receive, and a common signal ground wire.

Category: RS232 Serial Cable

The number preceding each signal name corresponds to the pin number defined in the standard.

DB9

  1.     Received Line Signal Detect (Carrier Detect)
  2.     Received Data
  3.     Transmitted Data
  4.     Data Terminal Ready
  5.     Signal Ground
  6.     Data Set Ready
  7.     Request to Send
  8.     Clear To Send
  9.     Ring Indicator

DB25

  1.     Protective Ground
  2.     Transmitted Data
  3.     Received Data
  4.     Request to Send
  5.     Clear To Send
  6.     Data Set Ready
  7.     Signal Ground
  8.     Received Line Signal Detect (Carrier Detect)
  9.     +P (for testing only)
  10.     -P (for testing only)
  11.     (unassigned)
  12.     Secondary Received Line Signal Detect
  13.     Secondary Clear To Send
  14.     Secondary Transmitted Data
  15.     Transmission signal element Timing
  16.     Secondary Received Data
  17.     Receiver Signal Element Timing
  18.     (unassigned)
  19.     Secondary Request To Send
  20.     Data Terminal Ready
  21.     Signal Quality Detector
  22.     Ring Indicator
  23.     Data Signal Rate Selector
  24.     Transmitter Signal Element Timing
  25.     (unassigned)
Category: RS232 Serial Cable

Sure, but it may not be worth the effort in research, soldering, testing, and cost of parts.

Normal serial cable is sensitive to interference and signal loss. We carefully engineered, manufactured and tested Grizzly cable to fit the needs of a shop floor environment.

Furthermore, your time is valuable and you have better things to do! Why not consult with experts?

Category: RS232 Serial Cable

No, a Grizzly cable is far different than commercial Ethernet cabling.

A CAT-5 cable is typically un-shielded, provides a balanced signal, and uses different wiring intended for a computer, as opposed to a CNC control.

The Grizzly Cable is shielded, with an ultra-low capacitance, uses unbalanced signals, and is wired for RS232 signals to be sent to and from CNC machines.

CAT-5 cables are unreliable, able to pick up RF noise very easily and have limitations regarding baud rate when running beyond RS232 specifications.

Category: RS232 Serial Cable

First, each wire is individually shielded with a polypropylene jacket. Second, an aluminum foil wraps around all of the pairs. Third, a metal braid shield is wrapped around the foil. Finally, a thick but flexible PVC jacket is wrapped around the metal braid.

The quality and strength of the shielding included with Predator Grizzly cables protect your data from RF noise and electrical interference. We highly recommend that you do not attempt to make your own Grizzly Cable.

Category: RS232 Serial Cable

In the early 1960’s, a standards committee, today known as the Electronic Industries Association, developed a common interface standard for data communications equipment. At that time, data communications were thought to mean digital data exchange between a centrally located mainframe computer and a remote computer terminal, or possibly between two terminals without a computer involved.

These devices were linked by telephone voice lines and consequently required a modem at each end for signal translation. While simple in concept, the many opportunities for data error that occur when transmitting data through an analog channel, as it requires a relatively complex design.

It was thought that a standard was needed first to ensure reliable communication, and second to enable the interconnection of equipment produced by different manufacturers, thereby fostering the benefits of mass production and competition. From these ideas, the RS232 standard was born. It specified signal voltages, signal timing, signal function, a protocol for information exchange, and mechanical connectors.

If a proprietary or special high-speed transfer method is required by the CNC control, the customer may have to be upgraded to Predator DNC. Unlike the Editor, Predator DNC is designed to support proprietary and special high-speed transfer methods. Refer to our DNC Objects section for more details.

Because modern Laptops and PCs don’t come with Rs232 serial ports any longer, you will need to get a USB to RS232 “Industrial grade” adapter and the proper serial cable to connect from the USB to RS232 adapter to your CNC Machine.

  • Reliable USB to Serial converter
  • Compatible with Windows, plus new & legacy RS232 devices
  • Use with mobile, instrumentation, & point-of-sale applications
  • Great for laptop computers without a serial port
  • CNC Control Compatible

A “Y-Cable” is designed to allow wireless or Ethernet communication to CNC machines, while still allowing access to the external serial port. We often recommend that companies implement these cables as a backup to their DNC system.

If the network goes down, programs can still be transferred into the CNCs manually, without having to open up the machine cabinets and disconnect the DNC system.

No, the Wireless CNC Connect has a DB-9 serial port, but SFA sells those units as a KIT and the KIT includes a 5 ft serial cable that will connect the DB-9 serial port of the wireless CNC Connect to the CNC machines serial port.

Provide the Make and Model of the controls on your CNC machines that you are using the wireless units on and SFA will ship with the proper 5 ft serial cable when the order is placed.

Predator Software

Predator machine monitoring through Predator MDC is available in an Express, Standard and Enterprise versions. Each version is upgraded to the next level and includes functionality to collect data.

Predator MDC Express is a paper-based solution to allow users to collect data manually and report and chart data on events that happen previously.

Predator MDC Standard version is real-time data collection of utilization from the machines and collects cycle time, idle time, alarm and downtime.

Predator MDC Enterprise version is for companies who want to collect OEE, track parts, users, plus other metrics and interface the data with other business systems.

Yes. Predator MDC is real-time machine monitoring software that automatically collects, reports, charts and processes real-time shop floor manufacturing data including OEE, cycle time, idle time, setup time, teardown time, machine downtime and more.

Predator MDC improves manufacturing by supplying accurate shop floor metrics to improve operations and to make better decisions. The Predator MDC is an application that is installed on a computer inside the company facility.

It is only available as an on-premise solution.

Predator Flex Hardware does NOT work under Windows 7 or 8 due to the lack of support for drivers from the manufacturer. The hardware may fit inside of a PC, but known issues have been found in the reliability of communication to the CNC, as well as instances of blue screens.

We also do not recommend running the hardware in a newer PC due to lost functionality in performance and protocol support.

An upgrade is available from SFA to move towards FLEXN or FLEXW hardware, which is supported by Windows 7 and 8 and uses a network connection and network protocols instead of a dedicated ISA/PCI card on the motherboard to communicate with your FLEXN/FLEXW hardware.

Shop Floor Automations has the hardware for wireless and wired solutions on the shop floor, as well as solutions that work with the MTConnect Protocol and can connect multiple ways. Be sure to contact us for more information on what hardware is best for you, depending on your setup!

PC hardware minimum requirements to run Predator Software are a Pentium 4, AMD Athlon, or newer CPU.

40GB or larger hard disk, and 512 MB of RAM or more are the prerequisite components for a computer to run Predator Software.

Most off-the-shelf computers will far exceed these hardware requirements. Please consult with SFA on your specific software installations for the best performance and reliability.

Predator Software supports the following database versions included with Predator v10 and v9 applications: Microsoft Access 2000, 2002. 2003, 2007 and 2010 along with SQL 2000, 2005 and 2008.

Microsoft Express versions are also included for 2005 and 2008. Several customers are supported on Oracle 7, 8, 9, 10i, and 11i.

Predator v11 applications support Windows 2012, Windows 10, Oracle 12, Microsoft Access 2016, Microsoft Access 2013, Microsoft SQL Server 2016, Microsoft SQL Server 2014.

Support for the following Microsoft Windows versions are included with Predator v9 and v10 applications:

Windows 10 (v11 and newer only)
· Windows 2012 Server
· Windows 8
· Windows 7
· Windows 2008 Server
· Windows Vista
· Windows 2003 Server
· Windows XP

Support is included for both 32-bit and 64-bit systems. The latest Windows updates and service packs for each operating system should be installed on any and all computers you wish to run Predator Software.

Predator Software Serial Number and Access Codes are attributed to each legal, paid for, licensed product. These numbers are based on the SIM attached to the PC or from the network card inside of the PC.

Upon receipt of payment for the software, the permanent license will be issued. The software can be run on a temporary basis to allow users to move the software from one PC to another, as well as for evaluation periods.

You can contact your local reseller, such as Shop Floor Automations (SFA), for these codes or refer to your Predator CD label for details.

Please note that SFA can only give you the aforementioned codes and serial numbers if we were the ones who were your reseller of the product. We also do not provide support for copies of free CNC Editor available via our website.

SFA offers media replacement and 90 days of technical support for any software you have purchased from us.

You can also download recent versions of this software directly from our website. For pricing and details to replace a lost software CD, please email us or call us at (877) 611-5825.

No. The first Windows 7 version compatible of Predator DNC is Version 9. However, version 9 and version 10 are both compatible with Windows 8 and 8.1.

If you have an older version but would like to use Predator DNC on a Windows 7 machine, call us!

Yes, numerous software upgrades are available from any level of Predator DNC Hardware. Upgrades depend on each type of hardware.

The Connect series of hardware from SFA is designed to add ports at any time and offers a very easy upgrade path. Contact us to ensure there are no issues.

Yes. Haas CNC’s can communicate to Predator DNC Software using serial RS232 connection or FTP.

Haas FTP is also supported through Predator DNC to enable faster communication. Each Haas control can be configured in the software and can be configured for any method.

Predator DNC communicates up to 115K baud rate to the Haas using Xmodem and hardware handshaking.

Every Predator installation is built using Microsoft Windows Installer technology. There is extensive documentation available on Microsoft’s website.

The following primary command line options are available:
/i    Installs or configures a product
/f    Repairs a product, has 10 options
/a    Administrative install on the network
/x    Uninstalls a product
/j    Advertises a product
/l    Specifies the log file path
/p    Applies a patch
/q    Sets the user interface level
/y    Calls API register server to install
/z    Calls API register server to uninstall

A sample command line option for repairing a CNC Editor installation is as follows:

msiexec /i “predator CNC editor v6.0.msi” /fv

Predator uses a Rainbow Sentinel SuperPro key. This key is in the form of USB key. All software applications are licensed with a SIM and as such the SIM should be insured as property, for the actual cost of the software.

No. Currently, the product is designed as an application that runs on a Windows platform.

Mobile applications for Android and Apple phones and iPads are not developed. A customer can create their own applications using other applications if desired since there are APIs and open databases available.

Predator PDM is a paperless manufacturing driven Production Data Management tool. The software is designed to organize and control many facets of the shop floor.

CNC programs, setup sheets, safety procedures, quality documents, and others are under your control. Supports paperless shop floor operation with integration for CNC Communications and Machine Monitoring.

Predator PDM controls manufacturing driven processes and best practice workflows from manufacturing, quality, programming and other areas to the shop floor. 

Only the approved, released and authorized files are delivered to the shop floor operators and setup personnel to ensure the proven files are machines.  For ISO9000, ITAR, and other standards demanded by customers, Predator PDM is a solution to meet the manufacturing document control requirements.

Predator PDM supports an unlimited number of documents and support for numerous file types to be managed and viewed on the shop floor.

With the built-in viewing capability from Microsoft Internet Explorer, Predator leverages the built-in plug-in viewers supported and allows for continued upgrade path as new versions of file types are released.

For example, if Adobe released a new format or version of PDFs, Predator automatically embraces this compatibility with the new plug-ins from Internet Explorer.  A variety of files are supported for document control such as: Word, Excel, PDF, NC, TXT, STL, MPEG, TIFF. JPEG, and hundreds more.

As a manufacturer, you need to abide by legal code 21 CFR 820.40 – establishing and maintaining procedures to control documents (more info). As a business, you need to keep tax documents and any related records for anywhere from three to seven years. Employment records need to be kept for a minimum of a year and payroll records kept a minimum of three years.

There are over 140 permissions for control and management of who has access to files, approval process, released, un-released, rollback or pending files.

All security follows Microsoft standards for assigning permissions to users and groups.  Two versions of Predator PDM are available for purchase, PDM Administrator, and PDM Client.  Predator PDM Administrator allows for all control, configuration, and assignment of the security roles.

Yes. Predator PDM Client is used to view the proven, released and authorized manufacturing documents to the shop floor operator and setup users.  Once a user logs into Predator PDM with the username and password, the documents are displayed on the shop floor PC.

The operator can then deliver the NC program to the CNC machine via Predator DNC Software as well as collect real-time data on machine utilization from Predator Machine Monitoring Software.  Any other files related to the part can be viewed on the shop floor terminal providing a paperless environment.

Yes, Predator DNC supports long filenames, long directory names, names with spaces, shared network drives, and UNC names.

Refer to the following examples:

  •     Job 1234.NC
  •     H:CUSTOM PARTSJOB 4567.NC
  •     \\SERVER1\C\LARGE CUSTOMER\PART No 1234-5678.NC

Predator DNC can also automatically name your files when uploading to the server. They can be “auto-named” using their O-number, a user-chosen name, the first comment in the file, and so on.

Yes. Predator MDC supports automatic, error-free, and unattended machine monitoring for events such as job start and end, setup start and end, cycle start and end, to name a few of the events that can be monitored. This type of data is collected automatically using software, hardware, custom macros and other methods without requiring operator training or input.

A typical practice is when downloading the NC program into the machine, the system will automatically track the part #, job #, user and place the status of the work order in setup. Upon cycling the part, the status of the machine would change from in setup to in cycle.

Yes. Using Predator MDC Express, users can print out the data collection form to enter cycle information, part quantity, good and scrap parts, and other metrics. Predator MDC standard also supports manual monitoring of events that are initiated by machine operators such as machine log on/offs, downtimes, and scrap reasons.

Predator MDC can be used to manually collect data using several methods including remote request, swiping bar codes, touch screen PCs or standard PCs. SFA does provide an Android solution to also input this data via a tablet.

Yes. Dedicate one or more large-screen monitors on the shop floor for real-time digital signage using Predator MDC.

Create slides of charts, dashboards, and reports with specific filters and details. Eliminate manual posting of paper reports and charts on the shop floor. Provide a focal point for standup shop meetings while enforcing productivity and manufacturing metrics that management, engineering, and quality departments care about. Eliminate the clutter of paper and go high tech!

Over 1300 reports and charts provide unique insight into the productivity and efficiency of each manufacturer.

The flexibility of the reporting and charting options within Predator MDC converts the volume of data collected into concise reports and charts to identify issues and drive improved productivity. Eliminate manual OEE driven data collection and OEE spreadsheets. Software supports real-time OEE data collection with an OEE Dashboard, OEE Performance ranking charts, OEE Trend Analysis charts and OEE Reports.

Predator MDC standard and enterprise versions support up to 4096 CNC machines, robots, PLCs and ATE Test Stands per PC.

Data the software can monitor – simultaneous cycle time, setup time, teardown time, downtimes with reasons, good parts, scrap parts with reasons and an unlimited number of user-defined events.

Predator CNC Service is a comprehensive service designed to work with Predator MDC.

The service can be installed on a computer to communicate to various machine types using proprietary protocols. Predator MDC supports FANUC FOCAS, MTConnect, and Structured XML to capture real-time data from the machine using the network connection of the controller.

Development is also being tested for working with Okuma Thinc controllers on P100 and P200 where the service is installed on the machine. The service will then communicate through APIs and no interface is required.

Predator MDC Administrator is designed for the manufacturing department head or IS/manufacturing project lead to manage real-time machine monitoring processes centered on time and utilization. This seat is required with every purchase and allows for the creation of equipment, departments, locations, shifts, parts, reason codes, users, permissions and other administrative tasks.

Predator MDC Client is designed for personnel and users that need to run MDC reports and charts centered on time and utilization. Users can also see real-time data on a dashboard.

Predator MDC Shop Floor is designed for data entry for shop floor personnel. The software can also be used to display real-time data on the shop floor using LCD monitors or can be displayed in Engineering and Quality Departments to provide feedback on equipment status.

Most revision control software packages use a database for the backend to store “links” or flags to shared files and reference the actual file.  The problem with this system is that while you might have the NC program and can place it in a database for check-in and check-out, there is no control with these systems. Whoever saves the file last wins!

Most revision control software packages use a database for the backend to store “links” or flags to shared files and reference the actual file.  The problem is that while you might have the NC program and can place it in a database for check-in and check-out, there is no control with this system. Whoever saves the file last wins!

With a true PDM system, complete revision control, lockout, and access only can be obtained by a single user until completed.  This eliminates changes of multiple file revisions – they will be unapproved.

More on Predator PDM:

  • Paperless manufacturing-driven Production Data Management
  • Designed to organize & control CNC programs
  • Master your setup sheets, safety procedures, quality documents, & more
  • Complete revision control
  • Integration with DNC, CNC Editor, Virtual CNC, MDC & Tracker.

Predator PDM includes best practice workflow wizards for release, unreleased, revise, rollback, check-in, and check out. Every wizard honors user and group permissions and includes ISO 9000-style history.

Yes, as long as you have the permission setup for each user. If you need more help with setting up your Predator PDM software, contact us.

If you want a paperless manufacturing shop floor, Predator PDM will help you accomplish this goal.

Within Predator PDM, you will be able to pull up your Job and any file that connects to that job. PDF’s, SolidWorks, eDrawings, MS office files, and images.

Predator uses the Sentinel Hasp Key (ex: SIMs & Dongles). They are typically plugged into the USB port on the workstation or server to license the product. If you are in a virtual operating system, we have hardware that will allow this USB key to be seen. Contact our sales team for more info on how to license Predator Software applications.

Predator Software can also help with data-driven decision making in manufacturing. 

From our Predator MDC product page – Hardware-based data collection for older CNCs, manual machines, and other equipment are supported by the Predator MDC Adapter. Predator MDC Adapters are din rail mounted and are wired into signal lamps, light towers, extended M functions or any digital input or output.

Predator MDC Adapters are available in 5, 12, 24, 48, 110 and 230 volt editions. Domestic and international editions simplify installation and configuration.

Manufacturing Document Control

Predator PDM is a paperless manufacturing driven Production Data Management tool. The software is designed to organize and control many facets of the shop floor.

CNC programs, setup sheets, safety procedures, quality documents, and others are under your control. Supports paperless shop floor operation with integration for CNC Communications and Machine Monitoring.

Predator PDM controls manufacturing driven processes and best practice workflows from manufacturing, quality, programming and other areas to the shop floor. 

Only the approved, released and authorized files are delivered to the shop floor operators and setup personnel to ensure the proven files are machines.  For ISO9000, ITAR, and other standards demanded by customers, Predator PDM is a solution to meet the manufacturing document control requirements.

Predator PDM supports an unlimited number of documents and support for numerous file types to be managed and viewed on the shop floor.

With the built-in viewing capability from Microsoft Internet Explorer, Predator leverages the built-in plug-in viewers supported and allows for continued upgrade path as new versions of file types are released.

For example, if Adobe released a new format or version of PDFs, Predator automatically embraces this compatibility with the new plug-ins from Internet Explorer.  A variety of files are supported for document control such as: Word, Excel, PDF, NC, TXT, STL, MPEG, TIFF. JPEG, and hundreds more.

As a manufacturer, you need to abide by legal code 21 CFR 820.40 – establishing and maintaining procedures to control documents (more info). As a business, you need to keep tax documents and any related records for anywhere from three to seven years. Employment records need to be kept for a minimum of a year and payroll records kept a minimum of three years.

There are over 140 permissions for control and management of who has access to files, approval process, released, un-released, rollback or pending files.

All security follows Microsoft standards for assigning permissions to users and groups.  Two versions of Predator PDM are available for purchase, PDM Administrator, and PDM Client.  Predator PDM Administrator allows for all control, configuration, and assignment of the security roles.

Yes. Predator PDM Client is used to view the proven, released and authorized manufacturing documents to the shop floor operator and setup users.  Once a user logs into Predator PDM with the username and password, the documents are displayed on the shop floor PC.

The operator can then deliver the NC program to the CNC machine via Predator DNC Software as well as collect real-time data on machine utilization from Predator Machine Monitoring Software.  Any other files related to the part can be viewed on the shop floor terminal providing a paperless environment.

Most revision control software packages use a database for the backend to store “links” or flags to shared files and reference the actual file.  The problem with this system is that while you might have the NC program and can place it in a database for check-in and check-out, there is no control with these systems. Whoever saves the file last wins!

Most revision control software packages use a database for the backend to store “links” or flags to shared files and reference the actual file.  The problem is that while you might have the NC program and can place it in a database for check-in and check-out, there is no control with this system. Whoever saves the file last wins!

With a true PDM system, complete revision control, lockout, and access only can be obtained by a single user until completed.  This eliminates changes of multiple file revisions – they will be unapproved.

More on Predator PDM:

  • Paperless manufacturing-driven Production Data Management
  • Designed to organize & control CNC programs
  • Master your setup sheets, safety procedures, quality documents, & more
  • Complete revision control
  • Integration with DNC, CNC Editor, Virtual CNC, MDC & Tracker.

Predator PDM includes best practice workflow wizards for release, unreleased, revise, rollback, check-in, and check out. Every wizard honors user and group permissions and includes ISO 9000-style history.

Yes, as long as you have the permission setup for each user. If you need more help with setting up your Predator PDM software, contact us.

If you want a paperless manufacturing shop floor, Predator PDM will help you accomplish this goal.

Within Predator PDM, you will be able to pull up your Job and any file that connects to that job. PDF’s, SolidWorks, eDrawings, MS office files, and images.