Rise Up in Modern Machine Shop

Rise Up Modern Machine Shop

Click for a larger image of Rise Up Industries

When we visited an organization changing lives in nearby Santee CA, we were very affected by what we saw. This is why we wrote about Rise Up for Modern Machine Shop. We were happy to see they have featured the organization on their blog.

From their blog,  regarding Shop Floor Automations’ first visit:

Visitors from the industry are often inspired by what they see and hear at Rise Up, Mr. Greeves says. A good example he cites is a recent visit by Greg Mercurio, president of Shop Floor Automations, a manufacturing integrator based in La Mesa, California.

Mr. Mercurio heard about Rise Up while planning activities to mark his company’s 20th anniversary. “I was looking for a special way to mark this milestone by giving something back to the industry and the community,” he says.

“I was intrigued by the concept behind Rise Up because it touches two key concerns of mine—the skills gap that is holding back U.S. machine shops and the false impression held by many people outside our industry that factories are dark, dirty dungeons.”

Mr. Mercurio spent two hours touring the facility and talking to managers as well as trainees currently in the program. “The experience changed my perception,” Mr. Mercurio recalls.

“I thought we could help by simply donating one of the solutions that Shop Floor Automations offers to the machining industry. As it turned out, the Rise Up machine shop wasn’t far enough along in its development to be ready for any of these solutions.” Mr. Mercurio offered a cash donation instead.

We encourage our readers to check out Rise Up by going to their website or calling (619) 457-0790

Need manufacturing productivity? Fill out a contact form or call (877) 611-5825

CAD CAM Software Resources

Gcode cad cam

Photo credit to DixiePrecision on Instagram

CAD CAM software is a powerful shop floor tool. There is a long-term problem most users don’t consider. What happens to the programs that the software produces?

“CAD CAM makes these beautiful models, then it produces G-code. What’s going to happen to it?” This question was posed by a Shop Floor Automations (SFA) spokesperson on the Manufacturing Engineering podcast.

“It’s going to go onto these USB sticks. You have all of these portable media going around the shop floor, or it’s sitting on someone’s computer.”

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USB Connect Portable Hardware Case Study

Fredon Corporation was recently featured in a case study. Results from using SFA’s USB Connect Hardware were discussed.

Today’s Medical Developments recently featured a case study in their November/December 2018 issue.  The article highlights how our hardware bridged a technological skills gap for this Ohio company.

“A consistent goal of ours is to remain at the front of the manufacturing world,” Randy Glover Jr. at Fredon states. They want “to be able to provide our customers with high-quality parts manufactured in innovative ways.”

“Fredon is small enough to keep a one-on-one relationship with our customers,” Glover was quoted. He also stated they are “skilled enough to surpass the expectations of a facility many times larger [than ours].”

Read more below!

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SFA Legacy Blog Edition XVII

shop floor automations blogIn the latest round of digital coverage for Shop Floor Automations (SFA), which includes a few MoldMaking Technology pieces:

At IMTS recently, we loved getting to touch basis with colleagues and partners in our industry. Thanks to MasterCam for coming to our booth to interview us about DNC software and how it integrates with their CAD/CAM software.

SFA highlighted two of our customers and one organization we work with for a MFG Day piece. We thank MoldMaking Technology (MMT) for sharing it.

MMT also published a few more pieces from us recently. Whether it’s convincing decision makers of ROI or about our solutions at IMTS 2018, thanks MMT!

Thanks to MFG Talk Radio for publishing our piece about automation ROI.  We also thank FFJournal for posting our article on Top 3 CNC Networking tips.

Finally, thanks to Manufacturing Tomorrow for posting our piece on new DataXchange features we had on display at IMTS.

Want more info? Check out our recent coverage in trade publications, or call (877) 611-5825 

Happy Accident

Skateboard ManufacturingAerospace. Medical. Defense. Skateboarding?! Shop Floor Automations loves fulfilling needs for unconventional manufacturers, so when we learned our customer Professor Schmitt (Paul Schmitt of PS Stix Inc) was going to be the focus of the Edge Factor documentary  “Happy Accident”, we were very excited!

“Happy Accident” premiered at IMTS 2018 with a great response. Jeremy Bout and Larissa Hofman of Edge Factor, alongside Professor Schmitt, screened the film for 1100 students during a private viewing at their school in Lombard, IL.

Professor Schmitt, his career and his colorful personality are focused on in this film. He has manufactured over 15 Million skateboards and still participates in the sport in his 50’s. He works out of two locations – one in Tijuana and one in Costa Mesa. Though he is very spirited, he takes his craft seriously.

The process of making these boards is an art form that is highlighted in the film. First, the board is designed with CAD/CAM. Then we glue, press, drill, shape, router, sand, polish, paint, print, and wrap.

Schmitt crosses paths with competition skater Kelvin Hoefler, where a big component of the story is his career return after a massive leg break. Calibration and performance of the boards is crucial, and without spoiling story points, Hoefler uses his senses as a skateboarder while Schmitt uses his expertise together to combat an unforeseen design issue. It’s a fascinating story!

John MccainAnother documentary to check out from Edge Factor is “Full Circle.” The unexpectedly emotional film focuses on unintentional connections we make in the manufacturing industry and how it helps us all fill the manufacturing skills gap.

The film is dedicated to the memory of John McCain. The late Senator was filmed visiting the Advanced Manufacturing Lab of Westwood High School in Mesa, AZ.

“I didn’t know exactly what to expect, but I’m just fascinated. I think it’s incredible. It’s wonderful, so I thank you – everybody who is responsible.” John said, when visiting.

Visit Edge Factor‘s website for more info on how to watch their programming or help with their efforts. If you would like more manufacturing productivity info, call (877) 611-5825 or fill out a contact form today. 

SME 30 Under 30

sme 30 under 30Sam Wilkins, Technical Operations Manager at Shop Floor Automations, has earned a spot in the SME 30 Under 30 List.

We are very proud that Sam made the Honorable Mentions list from this distinctive Society of Manufacturing Engineers lineup for 2018.

Sam’s love of technology began at age 16, when he took up computer systems as a hobby. He first entered the world of manufacturing by machining medical devices in a small shop. He then moved on to facilitating production of several medical product lines while implementing quality control systems. He was responsible for research and development from initial design to final products.

He then moved on to the field of manufacturing integration, where he works with SFA today. Here, he uses his past experiences in manufacturing and his technical skills to find better productivity solutions for manufacturers. He is very familiar with protocols such as MTConnect, Fanuc Focas, and more. Thanks for all of your hard work, Sam!

Other honors bestowed to employees of Shop Floor Automations: Marketing Coordinator Amanda Rosenblatt won the first ever SME manufacturing talent contest in 2017. We are also consistently the #1 Reseller of Predator Software and Scytec DataXchange each year.

Ask us for our insight on integrating manufacturing solutions for your shop floor! Call (877) 611-5825 or fill out a contact form today

Legacy Blog – Edition XVI

shop floor automations blogHere are some SFA exclusives we will have at IMTS. There is also product news and MFG Day coverage. Manufacturing Tomorrow especially shared a few of our pieces.

Shop Floor Automations is once again headed to IMTS (Booth 133240). Our booth will be shared with Scytec DataXchange machine monitoring.

New features of DataXchange will be displayed, as well as their E-Learning program. Thanks to MFG Talk Radio for covering both pieces of news!

For product news, we thank Manufacturing Tomorrow for covering the news of our latest hardware release, the LAN-USB Connect, which adds USB and ethernet abilities to your machine. MFG Talk Radio also published this piece from us – a top 3 reasons list of why moldmakers need to embrace the IIoT.

Moldmaking Technology also published an article talking about how machine data collection software helps combat downtime.

Finally, it’s never too early to start talking about MFG Day (also known as “manufacturing day”). Fabricating and Metalworking shared our piece last year on shaping the Made in America movement, where we highlighted three organizations helping to make manufacturing great again.

Our newest article from Manufacturing Tomorrow on this holiday highlights three manufacturing companies SFA has worked with and how they are helping to close the skills gap.

SFA has been helping manufacturing companies increase productivity for 20 years now. Call us at (877) 611-5825 or fill out a contact form!

 

Legacy Blog – Edition XV

shop floor automations blogIn this Legacy Blog, Shop Floor Automations thanks these digital publications for sharing our recent news about DNC software, machine monitoring, hardware, and more:

Manufacturing Tomorrow posted a piece we wrote about return on investment (ROI) for shop floor automation solutions. “A great example of actually showing your ROI comes from one of our customers who had an ROI sheet showing that their company had 30 machines, they ran two programs per day, and they loaded 300 programs per week…they then showed how expensive this older process was where they were using outdated shop floor media to transfer programs and estimated how much time/money would be saved by upgrading to DNC.”

MFG Talk Radio published quite a few of our pieces lately. They shared news of our new technology, the LAN-USB Connect. They also shared a piece where we shared with manufacturers how to approach decision makers with ways to prove automation ROI.

FabShop Magazine hosted SFA in the MFG ETC section once again. OSHA’s Top 10 safety violations in 2017 that apply to the shop floor were explored and how some automation solutions can help address some of these issues for 2018 onward.

Moldmaking Technology covered our appearance at Mazak West recently. “The company says that hardware implementation for machines that handle Mazatrol CMT files is easily accessible and affordable,” for example. “Mazak machines operators can add USB ports to machines with the USB Connect Mazak pendant model.”

In a throwback, Manufacturing Engineering published a blog about managing and collecting shop floor machine data. Within this piece, SFA owner Greg Mercurio was interviewed.

For our latest appearances in manufacturing trade magazines, check out our press page. Otherwise, we would love to start the conversation with you about automation! Call (877) 611-5825 or fill out a contact form.  

 

Legacy Blog – Edition XIV

shop floor automations blogHere is more archived SFA press coverage. Controlling CNC programming with DNC software is part of the focus.

MFG News published a piece from us that lists 4 reasons medical manufacturers can benefit from machine monitoring software.

Moldmaking Technology also published a piece touching on how DNC software is crucial to moldmakers.

MFG Talk Radio published a piece on our new hardware product, the LAN-USB Connect.

Our 20th anniversary of being in business has been graciously covered by many publications in our industry.

We thank these publications for helping us continue our success: Modern Machine ShopCNC WestModern Metals, Cutting Tool Engineering, Fabricating & Metalworking, FabShop, FFJournal, and many others!

Need a laugh? Check out our latest Shop Floor Man comic strip, in which his recent absence is explained.

Otherwise, if you need solutions to increase productivity, call (877) 611-5825 or fill out a contact form to get in touch with us! 

DNC Software Customers Featured on IMTS Site

dnc software

                   Photo from IMTS.com

Our DNC Software customers over at XL Machine in Michigan are featured on the IMTS 2018 website! The manufacturing company was highlighted for their manufacturing skills gap efforts.

“On any given day, 86 people at XL Machine work on upwards of 200 different jobs, turning out high-tolerance components for automotive, life sciences and other industries,” the piece from IMTS proclaims.

“Boasting 19 horizontal mills, 33 vertical mills, 20 CNC lathes, two mill/turns and a CNC grinder, Modern Machine Shop magazine named XL Machine a 2017 ‘Top Shops’ winner in the category of machining technology.”

Chris Orlowski, the general manager over at XL Machine, insisted that the company aggressively seek out an apprenticeship program. They initially worked very closely with two different committees in Kalamazoo County to help bring talent into the shop.

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