SFA Legacy Blog Edition XVII

shop floor automations blogIn the latest round of digital coverage for Shop Floor Automations (SFA):

At IMTS recently, we loved getting to touch basis with colleagues and partners in our industry. Thanks to MasterCam for coming to our booth to interview us about DNC software and how it integrates with their CAD/CAM software.

SFA highlighted two of our customers and one organization we work with for a MFG Day piece. We thank MoldMaking Technology for sharing it.

MoldMaking Technology also published a few more pieces from us recently. Whether it’s convincing decision makers of ROI or about our solutions at IMTS 2018, thanks MMT!

Thanks to MFG Talk Radio for publishing our piece about automation ROI.  We also thank FFJournal for posting our article on Top 3 CNC Networking tips.

Finally, thanks to Manufacturing Tomorrow for posting our piece on new DataXchange features we had on display at IMTS.

Want more info? Check out our recent coverage in trade publications, or call (877) 611-5825 

Happy Accident

Skateboard ManufacturingAerospace. Medical. Defense. Skateboarding?! Shop Floor Automations loves fulfilling needs for unconventional manufacturers, so when we learned our customer Professor Schmitt (Paul Schmitt of PS Stix Inc) was going to be the focus of the Edge Factor documentary  “Happy Accident”, we were very excited!

“Happy Accident” premiered at IMTS 2018 with a great response. Jeremy Bout and Larissa Hofman of Edge Factor, alongside Professor Schmitt, screened the film for 1100 students during a private viewing at their school in Lombard, IL.

Professor Schmitt, his career and his colorful personality are focused on in this film. He has manufactured over 15 Million skateboards and still participates in the sport in his 50’s. He works out of two locations – one in Tijuana and one in Costa Mesa. Though he is very spirited, he takes his craft seriously.

The process of making these boards is an art form that is highlighted in the film. First, the board is designed with CAD/CAM. Then we glue, press, drill, shape, router, sand, polish, paint, print, and wrap.

Schmitt crosses paths with competition skater Kelvin Hoefler, where a big component of the story is his career return after a massive leg break. Calibration and performance of the boards is crucial, and without spoiling story points, Hoefler uses his senses as a skateboarder while Schmitt uses his expertise together to combat an unforeseen design issue. It’s a fascinating story!

John MccainAnother documentary to check out from Edge Factor is “Full Circle.” The unexpectedly emotional film focuses on unintentional connections we make in the manufacturing industry and how it helps us all fill the manufacturing skills gap.

The film is dedicated to the memory of John McCain. The late Senator was filmed visiting the Advanced Manufacturing Lab of Westwood High School in Mesa, AZ.

“I didn’t know exactly what to expect, but I’m just fascinated. I think it’s incredible. It’s wonderful, so I thank you – everybody who is responsible.” John said, when visiting.

Visit Edge Factor‘s website for more info on how to watch their programming or help with their efforts. If you would like more manufacturing productivity info, call (877) 611-5825 or fill out a contact form today. 

SME 30 Under 30

sme 30 under 30Sam Wilkins, Technical Operations Manager at Shop Floor Automations, has earned a spot in the SME 30 Under 30 List.

We are very proud that Sam made the Honorable Mentions list from this distinctive Society of Manufacturing Engineers lineup for 2018.

Sam’s love of technology began at age 16, when he took up computer systems as a hobby. He first entered the world of manufacturing by machining medical devices in a small shop. He then moved on to facilitating production of several medical product lines while implementing quality control systems. He was responsible for research and development from initial design to final products.

He then moved on to the field of manufacturing integration, where he works with SFA today. Here, he uses his past experiences in manufacturing and his technical skills to find better productivity solutions for manufacturers. He is very familiar with protocols such as MTConnect, Fanuc Focas, and more. Thanks for all of your hard work, Sam!

Other honors bestowed to employees of Shop Floor Automations: Marketing Coordinator Amanda Rosenblatt won the first ever SME manufacturing talent contest in 2017. We are also consistently the #1 Reseller of Predator Software and Scytec DataXchange each year.

Ask us for our insight on integrating manufacturing solutions for your shop floor! Call (877) 611-5825 or fill out a contact form today

Legacy Blog – Edition XVI

shop floor automations blogIn this Legacy Blogs edition, Shop Floor Automations shares news of exclusives we will have at IMTS, product news, and coverage in regards to MFG Day.

Shop Floor Automations is once again headed to IMTS (Booth 133240), where our booth will be shared with Scytec DataXchange machine monitoring. New features of DataXchange will be displayed, as well as their E-Learning program. Thanks to MFG Talk Radio for covering both pieces of news!

For product news, we thank Manufacturing Tomorrow for covering the news of our latest hardware release, the LAN-USB Connect, which adds USB and ethernet abilities to your machine. MFG Talk Radio also published this piece from us – a top 3 reasons list of why moldmakers need to embrace the IIoT. Moldmaking Technology also published an article talking about how machine data collection software helps combat downtime.

Finally, it’s never too early to start talking about MFG Day (also known as “manufacturing day”). Fabricating and Metalworking shared our piece last year on shaping the Made in America movement, where we highlighted three organizations helping to make manufacturing great again.  Our newest article from Manufacturing Tomorrow on this holiday highlights three manufacturing companies SFA has worked with and how they are helping to close the skills gap.

SFA has been helping manufacturing companies increase productivity for 20 years now. Ready to start the conversation about upgrading your shop floor without replacing machines? Call us at (877) 611-5825 or fill out a contact form!

 

Legacy Blog – Edition XV

shop floor automations blogIn this Legacy Blog, Shop Floor Automations thanks these digital publications for sharing our recent news about DNC software, machine monitoring, hardware, and more:

Manufacturing Tomorrow posted a piece we wrote about return on investment (ROI) for shop floor automation solutions. “A great example of actually showing your ROI comes from one of our customers who had an ROI sheet showing that their company had 30 machines, they ran two programs per day, and they loaded 300 programs per week…they then showed how expensive this older process was where they were using outdated shop floor media to transfer programs and estimated how much time/money would be saved by upgrading to DNC.”

MFG Talk Radio published quite a few of our pieces lately. They shared news of our new technology, the LAN-USB Connect. They also shared a piece where we shared with manufacturers how to approach decision makers with ways to prove automation ROI.

FabShop Magazine hosted SFA in the MFG ETC section once again. OSHA’s Top 10 safety violations in 2017 that apply to the shop floor were explored and how some automation solutions can help address some of these issues for 2018 onward.

Moldmaking Technology covered our appearance at Mazak West recently. “The company says that hardware implementation for machines that handle Mazatrol CMT files is easily accessible and affordable,” for example. “Mazak machines operators can add USB ports to machines with the USB Connect Mazak pendant model.”

In a throwback, Manufacturing Engineering published a blog about managing and collecting shop floor machine data. Within this piece, SFA owner Greg Mercurio was interviewed.

For our latest appearances in manufacturing trade magazines, check out our press page. Otherwise, we would love to start the conversation with you about automation! Call (877) 611-5825 or fill out a contact form.  

 

Legacy Blog – Edition XIV

shop floor automations blogIn this Legacy Blog, we share media coverage that Shop Floor Automations has been lucky to receive recently.

MFG News published a piece from us that lists 4 reasons medical manufacturers can benefit from machine monitoring software. Moldmaking Technology also published a piece touching on how DNC software is crucial to moldmakers. MFG Talk Radio published a piece on our new hardware product, the LAN-USB Connect.

Our 20th anniversary of being in business has been graciously covered by many publications in our industry. We thank these publications for helping us continue our success: Modern Machine ShopCNC WestModern Metals, Cutting Tool Engineering, Fabricating & Metalworking, FabShop, FFJournal, and many others!

In need of a laugh? Check out our latest Shop Floor Man comic strip, in which his recent absence is explained.

Otherwise, if you need solutions to increase productivity, call (877) 611-5825 or fill out a contact form to get in touch with us! 

DNC Software Customers Featured on IMTS Site

dnc software

                   Photo from IMTS.com

We are proud to share that our customers over at XL Machine in Michigan have been featured on the IMTS 2018 website! The manufacturing company, who uses DNC software through us, was highlighted for their efforts to help close the manufacturing skills gap.

“On any given day, 86 people at XL Machine work on upwards of 200 different jobs, turning out high-tolerance components for automotive, life sciences and other industries,” the piece from IMTS proclaims. “Boasting 19 horizontal mills, 33 vertical mills, 20 CNC lathes, two mill/turns and a CNC grinder, Modern Machine Shop magazine named XL Machine a 2017 ‘Top Shops’ winner in the category of machining technology.”

Chris Orlowski, the general manager over at XL Machine, insisted that the company aggressively seek out an apprenticeship program. They initially worked very closely with two different committees in Kalamazoo County to help bring talent into the shop.

“The companies within the Burke Porter Group are passionate about educating our young workforce in the STEM fields,” Betsy Grant, Global Marketing Communications Manager, is quoted. “We align with IMTS that way, especially the hands-on activities that are part of Smartforce Student Summit.”

Shop Floor Automations (SFA) began working with XL Machine back in 2014, when we implemented DNC for their machines. Their main concern at the time was running out of paper tape – SFA was able to remove paper tape functions from 14 machines. Now they are able to send CAD/CAM files to and from the machine with DNC software.

For more information on XL Machine, visit their website. For more information on DNC software and other productivity solutions, call (877) 611-5825 or send us a message

Legacy Blogs – Edition XIII

shop floor automations blogDocument control. Gcode editing. Machine utilization. Documentation of any variety is important to us at Shop Floor Automations, and not just for our customers. We welcome you back to our Legacy Blog series, where we archive past press coverage.

We appeared in the October 2017 issue of MFG News, with a piece reviewing the top three benefits to machine monitoring appearing from us. Updates to DataXchange and an overview of Touch HMI features were also in the issue. We were also in the August 2017 issue of MFG News.

The benefits of cloud-based machine monitoring are reviewed in this piece from us, published in Modern Machine Shop this past January, plus we were mentioned in this piece on R&D Manco. Speaking of Modern Machine Shop, we were also in the February issue with an ad and an article. We have photos of our appearances in this issue on Instagram, too, so be sure to network with us and the #instamachinist movement!

Finally, in the January 2018 Production Machining Magazine issue, we were part of the annual product directory. You can find us under Software>CAD/CAM, Software>ERP & Other Shop Management, Software>Data Collection Devices, and the general directory.

For more information, we would love to start a conversation with you for your productivity needs. Call (877) 611-5825 or fill out a contact form so we can get back to you on your time. 

SFA Legacy Blog – Edition XII

shop floor automations blogWhile a big focus of Shop Floor Automations is to help customers access crucial, real-time data, we also know how important it is to look at important information of the past. Here is another edition of our Legacy Blog where we cover past media coverage.

MoldMaking Technology covered our upcoming 20th Anniversary.  Speaking of event-related news, MFG Talk Radio shared our piece about MFG Day 2017, as well as Manufacturing Tomorrow sharing it.

Our solutions and how they go hand-in-hand with safety in the manufacturing process was mentioned on the WitzShared blog, which is part of the WarehouseFlow Advisors. Gear Solutions posted our piece on the benefits of machine monitoring software.

In an amusing piece of news – our Marketing Coordinator won a manufacturing talent contest last summer for performing a spoof of a Beetles song. AMT also wrote about our comic strip Shop Floor Man in a past updateFabricating and Metalworking also shared our piece on why spreadsheets are deadweight.

If you would like any further information on our solutions or any articles mentioned above, please contact us. Call (877) 611-5825 or fill out a contact form

2017 MFG Review & Looking Ahead

American manufacturing2017 was quite a year for American manufacturing. From the National Association of Manufacturers (NAM) Fourth Quarter survey from December of 2017, the numbers were astounding.

94.6 percent of those surveyed said they were positive about their company’s outlook, whereas it was only 89.8 percent in September  – it’s even shocking to see confidence was only at 56.6 percent in Q1 of 2016! According to NAM, companies expect their production to increase 5 percent, with an anticipated 5.2 percent growth in sales, and an expected 2.2 percent increase to employee wages.

While 58.7 percent said they feel American manufacturing is heading in the right direction, those who felt it is going in the wrong direction were in the minority at 21.4 percent. There was a baffling 32.2 percent who told NAM they were “unsure,” but it is often in our nature to hope for the best and prepare for the worst. Read on!

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