Shop of the Future

Shop of the Future Article

Using Shop Floor Automation’s software, manufacturers are now able to increase the efficiency and precision of their machines. These advancements in software technology have allowed manufacturers to reduce the amount of manpower as well as errors in their manufacturing processes, truly making them the shop of the future.

Joe Morales, director of manufacturing of Implant Direct states in the article:

“We chose Shop Floor Automation’s Predator DNC software,” he says. “All our machines have plenty of built-in memory, so we don’t use the drip-feed feature of the software, but we use most of its other features. All our machines are linked to their own computers, which, in turn, are linked to a server with Predator software. That way, our guys can read their travelers, input the program they need and Predator will deliver it to their workstation.”

“One thing we really like about the Predator software is its editor,” he says. “With as many parts and programs as we have, document control is extremely important. In the past, if an operator made changes to the G-code, the change could slip through a crack. But Predator prevents that. As soon as a program is no longer needed on the floor, it goes back to the programmer via Predator Software. The programmer uses the Predator editor to compare the returned program with the original. The software instantly flags changes so the programmer can check it out.”

Another useful feature, according to Morales, is the software’s “mass” editor. “The mass editing capability lets you call up multiple programs all at once and make changes to them,” he says. “This saves a tremendous amount of time. For instance, let’s say we wanted to alter speeds, feed rates or G-code. With Predator we can make one change and the software will change the entire family of parts all at once. It’s one of the key links in our manufacturing chain that helps us run this factory on the cutting edge of technology.”

Read the full article here.

Predator DNC 4.0 Released

Predator DNC SoftwarePredator DNC Software 4.0 released

Predator DNC 4.0 has been released for manufacturing shop floors. For more information on Predator DNC and other DNC options from Shop Floor Automations, read below:

Manage your CNC programs, machine parameters, & offsets. Enjoy a wide range of CNC communication options from your Predator PCs for drip-feeding, downloading, & bi-directional communication. Upload via parallel, RS232, RS422 Ethernet, & wireless Ethernet for thousands of CNC machines. With Microsoft Office  & Windows Explorer-compatible user interface (Windows 10 O/S supported), use familiar features for drag & drop, cut, copy, paste, shortcut menus, object-based menus, toolbars, tool tips, & available online help.

Improve CNC revision control while using existing ERP & MES bar-coded paperwork. Eliminate time wasted walking back & forth between your CNC & PC with a Remote Request function. Consider a 32-Bit, Multi-thread, Multi-tasking, Open-Architecture DNC Software solution that works wired & wirelessly.

Simplify operations with one network for all of your CNC machines, Robots, PLCs, & part makers, grouped by building or cell.

With Predator DNC, you can network all of your CNCs, Robots, and PLC- based machines. Predator DNC manages your CNC programs, offsets, and parameters. It supports a broad range of CNC communications for drip-feeding, downloading, and uploading via parallel, RS232, RS422 Ethernet, and wireless Ethernet.

When you need to manage your robots, CNC machines, part markers, and PLCs, you need Predator DNC. Not only will it manage your programs, but also your parameters and offsets. It supports everything you could possibly need when it comes to CNC communications, whether you’re uploading, downloading or drip-feeding via wireless, Ethernet, RS232, RS422, or parallel. Call SFA for more info at (877) 611-5825!

Another Success Story

Stryker Reduces Errors with Predator Desktop

A Nice, Tidy Operation – Predator Software case study

Predator SoftwareNowadays, joint replacements are expected to meet greater demands and be in service longer than ever before. This means ever-increasing demand on design and production, ensuring maximum joint mobility; whilst minimizing wear, through the use of materials such as ceramics, titanium, and polyethylene.

Also, to meet the ever-widening range of issues, preferences, and patient demands, surgeons must have an equally wide range of choices and options so that the right joint is readily available whatever size the patient.

All this puts pressure on companies like Stryker Corporation, which specializes in manufacturing medical equipment. It has to deal with numerous design variations and batch changeovers daily, whilst maintaining traceability and effective production within the bounds of strict regulation.

Not easy by anyone’s standards; there are many opportunities for operator error, especially when changing one batch of components for another – which may look exactly the same, but embrace dimensional changes too small for most to see. Such errors prompted senior information technology analyst Walter Switzer of Stryker’s facility in Cork to seek a solution.

He found it in a bespoke DNC installation developed in conjunction with Predator Software Europe. The first two parts of the proposed three-part installation have been a huge success: the possibility of downloading the wrong file has been obliterated, and productivity significantly improved. In fact, the system now manages everything associated with making products on the machines and is currently being implemented across the American plants as a result. Read more below.

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New Predator Software Releases and Product Updates

Predator SoftwareShop Floor Automations announces Predator Software Updates for:

-DNC Version 3.2.052

-CNC Editor 5.2.9

-Virtual CNC 4.12

For more information about our Predator Software related services, read below:

Founded back in 1998, Shop Floor Automations, Inc. (SFA) started as a small company focused on distributing the Predator Software product line to the San Diego and Los Angeles markets of California.  Within 6 months, the company expanded to cover the entire West Coast as a reseller with the goal to be the #1 reseller in a year.

The goal was met in 1999 when SFA was awarded the status of largest distributor of Predator Software in North America. SFA has been ranked #1 in Predator Software Sales, Service and Support for some decades now.

Read more below.

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