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DNC Networking Software for CNC Communication to Machines

DNC software for CNC communication


Shop Floor Automations has been providing DNC software to communicate to CNC machines since 1998. We provide two leading software product lines: Predator Software and Ascendant Technologies.

Most companies have methods to deliver files to machines, but are limited to using floppy disks, USB sticks, PCMCIA cards, and tape readers—or even manual typing. Theses methods use several hours to load programs, but offer no revision control, management of proven or released files, or traceability.

With our solutions, we can implement a product that improves productivity and tracks every upload, download or drip-feed to the CNC, while decreasing the time it takes to load programs. Every minute on the shop floor counts, and if we can save you 5 minutes a day, your new system could be paid for in months.

We offer wired and wireless solutions, personalized to meet your specific needs. Want to learn more? Visit us at shopfloorautomations.com or call us at 877-611-5825. More info on our DNC Solutions:

Manage your CNC programs, machine parameters, & offsets. Enjoy a wide range of CNC communication options from your Predator PCs for drip-feeding, downloading, & bi-directional communication. Upload via parallel, RS232, RS422 Ethernet, & wireless Ethernet for thousands of CNC machines. With Microsoft Office  & Windows Explorer-compatible user interface (Windows 10 O/S supported), use familiar features for drag & drop, cut, copy, paste, shortcut menus, object-based menus, toolbars, tool tips, & available online help.

Improve CNC revision control while using existing ERP & MES bar-coded paperwork. Eliminate time wasted walking back & forth between your CNC & PC with a Remote Request function. Consider a 32-Bit, Multi-thread, Multi-tasking, Open-Architecture DNC Software solution that works wired & wirelessly.

Simplify operations with one network for all of your CNC machines, Robots, PLCs, & part makers, grouped by building or cell.

We offer the following DNC Communication solutions: Predator DNC, Ascendant extremeDNC, Predator TouchHMI, and Predator EditLock. We also have many pieces of hardware to help your shop floor achieve wireless DNC.

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DNC Manufacturing: Automate your CNC with DNC software

DNC Manufacturing: Automate CNC machines with DNC software

View this brief video for more information on how we can help automate your CNC machine.

Via our Software solutions page:

Shop Floor Automations (SFA) uses the top software brands in the manufacturing industry to provide and support the best solutions for our customers. They can make your machine shop more efficient using machine monitoring, job scheduling, DNC, document control, CNC editing, and more.

SFA is committed to addressing manufacturing automation needs of customers with individualized solutions. By offering an extensive collection of software and hardware products, they scale automation solutions to customers of any size and range. SFA’s goal is to build lasting partnerships with customers by understanding their specific manufacturing & production needs.

Ascendant Technologies – Manufacturing industry software applications

  • eXtremeDNC: Drip-feeding & bi-directional communication with over 1000 CNCs.
  • XYZPRO 32 Plus: User friendly G-Code editing & backplotting.

Predator Software – Automate, network, monitor & control your machine shop

  • CNC Editor: Shop floor editing, tracking & control.
  • DNC: Shop floor connectivity, controls & communication.
  • MDC:  Data collection of shop floor productivity metrics to improve operations & decisions.
  • PDM: SFA helps coordinate & control shop documents plus revisions.
  • Tracker: Help for shop floor editing, tracking & control.

Scytec – Data collection to get the most of your machines

  • DataXchange: Tools to measure, analyze & improve your shop floor.

 

 

MTConnect – SFA utilizes this universal factory floor communication standard to enable the efficient transfer of data between devices & software applications. More info here

A desktop computer helps automate the CNC process by running machine monitoring software .

Call (877) 611-5825 for more information

 

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SFA in February 2014 Manufacturing News

February 2014 Manufacturing News

Read our article about DNC in this month’s Manufacturing News issue, “SFA + Predator DNC Software For Windows”

Shop Floor Automations NewsletterShop Floor Automations (SFA), a provider of software for the manufacturing shop floor, installed Predator’s version 9.0.16 through the end of 2013 while beta testing version 10.0 of Predator DNC Software and Editor.

Version 9.0 has been installed at hundreds of different sites. The main benefit is its compatibility with Windows 7 and Windows 2008/2012 server, including both 32- and 64-bit Operating systems.

“The DNC is easily migrated from previous versions running under Windows XP to the latest Predator DNC with our migration tools and hardware program,” said SFA President Greg Mercurio. “Customers have used the same solution for years from us and if it works, they do not want to change anything unless needed. Because of the end to Microsoft’s support for Windows XP, we have created a program to assist customers in keeping their machines up and running without interrupting production.”

SFA can provide end users with new hardware to integrate their existing wired system into wireless 802.11 B/G or embrace Ethernet technology on the shop floor. The use of RS232 serial ports is being phased out and networking CNC machines is becoming more prevalent. Predator Software includes functionality to communicate via FTP or Windows Share, and supports the use of the FANUC FOCAS to simplify file transfers. RS232 standard protocol is also included to support the hundreds of legacy CNC controllers with enhanced file management tools to automate the download and upload process.

Read the whole piece here! You may also call SFA and ask us about more Predator Software solutions at (877) 611-5825.

The different Predator solutions we are offer: DNC. Touch HMI, EditLock, MDC, CNC Editor, CNC Editor Express, CNC Editor Light, PDM, and Tracker. We have been the number one reseller of Predator Software since 1999 and continue to customize this solution to fit customer needs. Ask about demos and free trials!

 

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Shop Floor Automations Newsletter – July 2011

Shop Floor Automations NewsletterThe following is an archive of the Shop Floor Automations Newsletter – July 2011.

Your company’s business applications and network are continuously improving, however, the manufacturing network may not have seen a technology update in years. Legacy systems are still in place using switchboxes, RS232 cabling and old Windows operating systems that seem to just hang on. It might be time to consider a few new tools which includes tips and tricks when updating the shop floor.

* Ethernet Solutions *
Over the years, RS232 cabling and switchboxes or serial hubs have been the standard to link CNC machines together.  With this connection came limited length in cable runs, slow baud rates and power spikes.  Embracing the same technology as your office PC’s use, you can now run Ethernet cables to network-based machines.  But what about your older serial based machines?  Now you can breathe new life into them with our FlexN hardware.  Run Ethernet cable from a standard network switch to each machine, across longer distances using  TCP/IP error correction protocols.  Leverage the fastest baud rate at your CNC and eliminate the bottleneck!

*Network Based  CNCs *

They have finally arrived, network-based CNC machines on the shop floor.  But how are you connecting them to your company network?  Connecting CNC Machines to your network switches has many advantages such as high-speed machining, low-cost Ethernet cable, easy wiring schemes along with IPs for each machine.  Your IT Department can probably get them going quickly but have you thought about…
  • Virus software – adding this to your control is probably not an option and leaves a security breach
  • Operator training  – there are two sides to learn now, Windows and the CNC control interface
  • Procedural differences between transferring NC programs- serial based machines and network buttons are unique
  • Remote monitoring and support – who has access to your machine and corporate network
There are ways to control, manage and transfer data to your network based machines with confidence and using Predator DNC Software.   FTP and TCP/IP protocols are built into the DNC Networking application that currently manages your serial based machine and allows one product to do it all.

*Predator DNC Tip *

Most users of Predator DNC Software use the application to transfer NC programs to and from the control connected to the system with ease.  However, a recent poll showed users only use 43% of the application features and benefits.  Did you know you can…
  • Track every upload and download into a log which includes date/time, command and NC program name
  • Transfer offsets, capture probe data or machine parameters
  • Clean up legacy files in minutes by adding O’s, removing unwanted characters or making sure each begins with %
  • Create revisions of NC programs being saved automatically
  • Send messages back to operators that files are not available or secure on the DNC Server when saving out of the CNC
  • Add email notification or print from the CNC control

You can optimize your system by calling your account manager to arrange a system review and make a recommendation to utilize the full features of your investment in Predator Software.

Replace Floppy Disk Drives with our USB Floppy Emulator. Add Ethernet to Any CNC! See what customers are
saying about SFA!”Thank you for a great support team.  They were very pleasant to speak with, knowledgeable and patient.  They knew their stuff and had me up and running in 5 minutes.”Mike- Hauppauge, NY”I purchased a used Okuma lathe and proceeded to try to get it to communicate with my DNC software to no avail. After 2 years, 15 cables, 12 manuals, 100s of pages of parameter settings, and advice from every expert I could find, I stumbled across Shop Floor Automations. Between their expert advice, cabling, and Predator Software I was up and running in 20 minutes.”Charles- Bandon, OR”Shop Floor Automations has provided a fully functional, completely “wireless” solution to our CNC communication needs. They have demonstrated expertise, professionalism, and problem-solving persistence in a manner that supports my decision in choosing them. I enthusiastically recommend them.”Charles – Phoenix, AZ

Link to original newsletter HERE
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Predator DNC Version 9.0 Released

Predator DNC SoftwarePredator DNC Software Version 9.0

With the new operating system released by Microsoft, Predator has responded and released Predator DNC Version 9.0 through the Predator MES Suite v9.0. Shop Floor Automations (SFA), the largest distributor and service center for Predator Software today announced implementing the new release and training on the product.

Whether using a wireless or wired network, RS232 or Ethernet, DNC can be configured to remotely upload, download and drip-feed from a single CNC Control Panel to as many as 256 CNCs, whether they are across the shop floor or across the globe. And now Predator DNC is even better with version 9.0.

In addition to Windows Vista, version 9.0 also supports Microsofts other 64-bit systems XP Professional x64 Edition, and Windows 2003 Server x64 – along with Microsoft Excel 2007, Access 2007 and Oracle Database 11g.

Predator DNC v9.0 also offers new Fanuc Focus connection to machines for transferring NC programs via Ethernet for uploading, downloading and drip-feeding. Plus it comes with the newly released Predator CNC Editor v9.0, which contains dozens of new features, such as several new CNC programming wizards and all new backplotting with support for Predator Dynamic Graphics.

More about DNC Communications solutions through Shop Floor Automations:

Manage your CNC programs, machine parameters, & offsets. Enjoy a wide range of CNC communication options from your Predator PCs for drip-feeding, downloading, & bi-directional communication. Upload via parallel, RS232, RS422 Ethernet, & wireless Ethernet for thousands of CNC machines. With Microsoft Office  & Windows Explorer-compatible user interface (Windows 10 O/S supported), use familiar features for drag & drop, cut, copy, paste, shortcut menus, object-based menus, toolbars, tool tips, & available online help.

Improve CNC revision control while using existing ERP & MES bar-coded paperwork. Eliminate time wasted walking back & forth between your CNC & PC with a Remote Request function. Consider a 32-Bit, Multi-thread, Multi-tasking, Open-Architecture DNC Software solution that works wired & wirelessly.

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Automate and Streamline Moldmaking with DNC Software

DNC SoftwareDNC Software  for Moldmaking Automation

Shop Floor Automations (La Mesa, CA), the leading reseller and support provider for Predator Software, offers the perfect solution to automate and streamline the moldmaking process.

Predator DNC Software is designed to allow moldmaking applications to communicate with up to 256 CNCs simultaneously from a single PC. Predator DNC works in the background, even while other applications are running, to drip-feed large programs typically used by mold makers. Predator also includes a Server Safe Mode to protect against lost data in the event of a network crash during drip feed transfers. The software also supports various baud rates up to 256,000bps to allow for fast through-put to the machine to eliminate starving the control, which is common when running at lower baud rates.

The most used feature in the software is the DNC restart functionality to allow for the operator to restart mid-tape should a tool break in the middle of the program. The user can also specify a string of text that is then inserted at the beginning of the CNC program that is sent.

Predator DNC comes standard with protocols for error-free communication to packetize the data as the NC programs are being requested from the CNC controller. These protocols include Bridgeport Easylink, Brother Dialog, Fagor, Heidenhain Blockwise, Okuma B, and Xmodem at no additional cost.

This article was featured in Mold Making Technology. Read it here.

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Shop of the Future

Shop of the Future Article

Using Shop Floor Automation’s software, manufacturers are now able to increase the efficiency and precision of their machines. These advancements in software technology have allowed manufacturers to reduce the amount of manpower as well as errors in their manufacturing processes, truly making them the shop of the future.

Joe Morales, director of manufacturing of Implant Direct states in the article:

“We chose Shop Floor Automation’s Predator DNC software,” he says. “All our machines have plenty of built-in memory, so we don’t use the drip-feed feature of the software, but we use most of its other features. All our machines are linked to their own computers, which, in turn, are linked to a server with Predator software. That way, our guys can read their travelers, input the program they need and Predator will deliver it to their workstation.”

“One thing we really like about the Predator software is its editor,” he says. “With as many parts and programs as we have, document control is extremely important. In the past, if an operator made changes to the G-code, the change could slip through a crack. But Predator prevents that. As soon as a program is no longer needed on the floor, it goes back to the programmer via Predator Software. The programmer uses the Predator editor to compare the returned program with the original. The software instantly flags changes so the programmer can check it out.”

Another useful feature, according to Morales, is the software’s “mass” editor. “The mass editing capability lets you call up multiple programs all at once and make changes to them,” he says. “This saves a tremendous amount of time. For instance, let’s say we wanted to alter speeds, feed rates or G-code. With Predator we can make one change and the software will change the entire family of parts all at once. It’s one of the key links in our manufacturing chain that helps us run this factory on the cutting edge of technology.”

Read the full article here.

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Predator DNC 4.0 Released

Predator DNC Software 4.0 released

Predator DNC 4.0 has been released for manufacturing shop floors. For more information on Predator DNC and other DNC options from Shop Floor Automations, read below:

Manage your CNC programs, machine parameters, & offsets. Enjoy a wide range of CNC communication options from your Predator PCs for drip-feeding, downloading, & bi-directional communication. Upload via parallel, RS232, RS422 Ethernet, & wireless Ethernet for thousands of CNC machines. With Microsoft Office  & Windows Explorer-compatible user interface (Windows 10 O/S supported), use familiar features for drag & drop, cut, copy, paste, shortcut menus, object-based menus, toolbars, tool tips, & available online help.

Improve CNC revision control while using existing ERP & MES bar-coded paperwork. Eliminate time wasted walking back & forth between your CNC & PC with a Remote Request function. Consider a 32-Bit, Multi-thread, Multi-tasking, Open-Architecture DNC Software solution that works wired & wirelessly.

Simplify operations with one network for all of your CNC machines, Robots, PLCs, & part makers, grouped by building or cell.

With Predator DNC, you can network all of your CNCs, Robots, and PLC- based machines. Predator DNC manages your CNC programs, offsets, and parameters. It supports a broad range of CNC communications for drip-feeding, downloading, and uploading via parallel, RS232, RS422 Ethernet, and wireless Ethernet.

When you need to manage your robots, CNC machines, part markers, and PLCs, you need Predator DNC. Not only will it manage your programs, but also your parameters and offsets. It supports everything you could possibly need when it comes to CNC communications, whether you’re uploading, downloading or drip-feeding via wireless, Ethernet, RS232, RS422, or parallel. Call SFA for more info at (877) 611-5825!

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Another Success Story

Stryker Reduces Errors with Predator Desktop

A Nice, Tidy Operation – Predator Software case study

Predator SoftwareNowadays, joint replacements are expected to meet greater demands and be in service longer than ever before. This means ever-increasing demand on design and production, ensuring maximum joint mobility; whilst minimizing wear, through the use of materials such as ceramics, titanium, and polyethylene.

Also, to meet the ever-widening range of issues, preferences, and patient demands, surgeons must have an equally wide range of choices and options so that the right joint is readily available whatever size the patient.

All this puts pressure on companies like Stryker Corporation, which specializes in manufacturing medical equipment. It has to deal with numerous design variations and batch changeovers daily, whilst maintaining traceability and effective production within the bounds of strict regulation.

Not easy by anyone’s standards; there are many opportunities for operator error, especially when changing one batch of components for another – which may look exactly the same, but embrace dimensional changes too small for most to see. Such errors prompted senior information technology analyst Walter Switzer of Stryker’s facility in Cork to seek a solution.

He found it in a bespoke DNC installation developed in conjunction with Predator Software Europe. The first two parts of the proposed three-part installation have been a huge success: the possibility of downloading the wrong file has been obliterated, and productivity significantly improved. In fact, the system now manages everything associated with making products on the machines and is currently being implemented across the American plants as a result. Read more below.

Read more

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New Predator Software Releases and Product Updates

Predator SoftwareShop Floor Automations announces Predator Software Updates for:

-DNC Version 3.2.052

-CNC Editor 5.2.9

-Virtual CNC 4.12

For more information about our Predator Software related services, read below:

Founded back in 1998, Shop Floor Automations, Inc. (SFA) started as a small company focused on distributing the Predator Software product line to the San Diego and Los Angeles markets of California.  Within 6 months, the company expanded to cover the entire West Coast as a reseller with the goal to be the #1 reseller in a year.

The goal was met in 1999 when SFA was awarded the status of largest distributor of Predator Software in North America. SFA has been ranked #1 in Predator Software Sales, Service and Support for some decades now.

Read more below.

Read more