Archive for year: 2018

MFG Day is here again. A great time to celebrate the growth of American manufacturing. It is also a time to address the issue of bringing a new generation of workers in the doors.

In the upcoming documentary “Full Circle” from Edge Factor, the film addresses the oncoming “silver tsunami” AKA the previous workforce soon retiring out. The message is clear – keep developing an action plan instead of continually discussing this skills gap.

What are our customers doing to promote our industry? There are different methods we see employed by customers, as well as some interesting colleagues we have made in 2018 that we wanted to share.

“In all the companies I work with, their workforce is in their 50’s,” says Ross Bonacci, Tool & Die Marker at FuelCell Energy in Danbury, Connecticut. “In another ten years, they have no one there to continue the work, so it’s a great opportunity to get a trade.”

“I see these kids leave college and they’re in Starbucks or retail, but I feel like manufacturing is really making a comeback,” Ross said. “It’s a very satisfying career.” Ross also goes above and beyond by working a second job as a CNC machinist course instructor at Henry Abbott Tech in the same town that Fuelcell Energy resides!

Bridging a technological skills gap for older machinery with a solution that can be universally used was one challenge a customer of ours had. “I had to find a quick and easy solution that could be utilized by all team members, regardless of technical ability,” says Randy Glover, Project Manager at Fredon Corporation in Mentor, Ohio. He found our hardware fit the bill, in that it was “very intuitive for some of our more seasoned machinists who are not super tech-savvy.”

One interesting place to mention is Rise Up. The machine shop in Santee CA is an 18-month long program providing reformed ex-prisoners with CNC machine operator training, as well as life skills coaching, work ethics lessons, and other forms of support.

“We tell these guys, they know the stigma that they have attached,” says Machine Shop Manager/Instructor Dustin Greeves at Rise Up. Dustin has been in the manufacturing industry for years and has a lot of insight on the subject. “I tell these guys that they train me as much as I train them.” Keep reading below! 

There are solutions that can be implemented in shops to help ease the skills gap, as well. There is not only hardware from SFA to help replace old media, but there are also many forms of software that can assist. For example. the old-school generation who do hand coding or write out their G-code can use CAD/CAM to transfer their skills to new workers.

“First of all – that’s an art form that we shouldn’t ever lose,” says Ben Mund of MasterCam. “But for the folks who do it, the nice thing about CAD/CAM is you can save off what you have done and the work you have.”

“You can pass that [data] on to future generations,” Ben continues. “So, if you’ve got a specific way you like cutting, you have that as a library you can access and make sure that the people in your shop that you are training up have access to your knowledge and your wisdom as you decide to eventually leave the industry and do something else.”

 How are you helping our industry thrive? Share your stories with SFA on social media. If you need help with productivity, please call (877) 611-5825