Posts

Manufacturing machine monitoring solutions - FABTECH Booth #A3441

Meet Manufacturing Demand at FABTECH 2021

Shop Floor Automations to Offer Manufacturing Machine Monitoring and Hardware Solutions to Increase Visibility, Productivity

With its recent announcement that it will be the first large-scale manufacturing trade show to return to McCormick Place in Chicago from September 13-16, FABTECH will once again make Chicago the epicenter of the North American metal fabrication industry. The event brings all aspects of the metal fabricating, forming, welding, and finishing industries together to showcase the technology, innovation, and solutions they provide.

Manufacturing machine monitoring solutions - FABTECH Booth #A3441

Schedule your demonstration of manufacturing machine monitoring solutions at the Shop Floor Automations Booth, #A3441, at FABTECH 2021

Shop Floor Automations (SFA), a manufacturing integrator offering hardware and software solutions to manufacturers and job shops throughout the United States, will be exhibiting the Scytec DataXchange machine monitoring solution at Booth #A3441 at FABTECH this year. This solution allows production environments to capture automated, real-time machine data for increased visibility of accurate cycle times, setup times, idle times, machine downtime and more. For manufacturers struggling to keep pace with demand as the United States recovers from the COVID-19 pandemic, machine monitoring solutions, like DataXchange, can be the difference between a company’s ability to take on new work versus not.

In the May 2021 Manufacturing ISM® Report On Business®, Timothy R. Fiore, CPSM, C.P.M., Chair of the Institute for Supply Management® (ISM®) Manufacturing Business Survey Committee, stated, “Demand expanded, with the (1) New Orders Index growing at a strong level, supported by the New Export Orders Index continuing to expand, (2) Customers’ Inventories Index hitting another all-time low and (3) Backlog of Orders Index continuing at a record-high level.”

“Now, and well into 2022, manufacturers need to be able to make demonstrable impacts to machine uptime automatically to generate greater efficiencies to support existing work while increasing productivity for growth opportunities knocking on the doors of so many,” says Greg Mercurio, SFA President.

FABTECH facilitates connections between exhibitors and attendees in order to conduct business, share knowledge, and showcase the most advanced manufacturing equipment and technology in an unparalleled environment. Attendees will have the opportunity to explore three halls filled with cutting-edge technology, new product debuts, and firsthand product demonstrations from over 1,000 exhibitors.

Attendee and media registration for FABTECH 2021 is open now. Visit fabtechexpo.com to register and obtain additional show details. To schedule a DataXchange demonstration with SFA in advance of the show, contact us at www.shopfloorautomations.com.

Smarter Shop Floor With Cloud-Based Monitoring

Cloud-Based Monitoring Project Introduction:

Tech Manufacturing, a long-time manufacturer of machined metal parts for aerospace clients such as Boeing, Lockheed Martin, and Bombardier, needed to raise production capacity and reduce lead times for their clients’ largest and most urgent orders. With their 5-axis CNC machines already running 24 hours a day up to 7 days a week, Jerry Halley, Chief Engineer at Tech Manufacturing, looked towards smarter operation and real-time performance data to increase the productivity and useful life of their existing machines.

“We needed a better understanding of how our machines were actually performing for us in real-time,” said Halley. “Live and historical machine performance data would also help us identify technical or process issues that were detrimental to productivity.” With a combination of hardware and software, a CNC monitoring system would collect, analyze, and visualize the necessary performance metrics. However, Halley needed to weigh the productivity gains of such a system against the cost and effort of deployment, especially if it involved a new and unfamiliar server-based IT infrastructure. The ideal system would be easily deployed without specialized IT equipment, knowledge, or effort, and would not require repeated software installation, updates, or configuration.

manufacturing technology trendsApplication Requirements:
-Live dashboard with alerts based on historical and target performance metrics
-Easy to use with existing CNC machines that may not have built-in Ethernet interface
-Does not require investment or expertise in specialized IT infrastructure, servers, or software
-Knowledgeable and experienced integration and vendor support team

Solution:
Tech Manufacturing selected Shop Floor Automations, one of the most prominent systems integrators in North America specializing in CNC monitoring systems, to assist with cloud-based monitoring. Each CNC machine was connected to the existing local area network, so no additional IT infrastructure was required. For legacy machines that did not have a readily available Ethernet port, Shop Floor Automations provided an easy-to-deploy solution that was developed with Moxa. “The industrial networking units from Moxa make it easy for us to get our clients’ legacy machines connected to the cloud,” said Greg Mercurio, President of Shop Floor Automations.

“For industrial users like Tech Manufacturing, these solutions are invaluable in extending the capabilities and useful life of their still-functional but older CNC machines.” With the local network connected to the Internet, machine performance data was easily viewed and analyzed by cloud-based software such as Scytec DataXchange or Predator Machine Data Collection. Key performance metrics were organized on a visual dashboard so owners and machine operators were able to see exactly how productive each cell was, down to the machine level. Read more below.

Read more

Scytec DataXchange Silver Released

DataXchangeScytec DataXchange Silver Released

Collect user defined Planned and Unplanned Downtimes with bar code scanners. More Details

More about machine monitoring through Scytec:

  • Choose from On-Premise or Cloud Based
  • As low as $45 monthly per machine for Cloud option
  • Real-time data collection from any age CNC controls & equipment
  • Unlimited reporting, charting licenses & users
  • View & report on data results from anywhere
  • Track multiple cycle time types

OEE and IIoT reports and charts from Scytec DataXchange help improve machine utilization and minimize downtime.  “Collecting data from the machines is one thing, but utilizing the data for actionable results is critical in order to convert manufacturing data into manufacturing intelligence,” Scytec proclaims to customers.

Timelines, equipment status summaries, OEE summaries, trends, downtime Pareto, scrap Pareto, histograms, plots, comparisons, and more can be charted. These charts can be displayed in the real-time dashboard of the program, which includes being able to saving group or personalized chart templates and ability to export this data to CSV or Excel.

“DataXchange is a Cloud and On-Premise manufacturing machine monitoring system,” Scytec says of their services. With over 15 years of experience in manufacturing, they were able to create this program from scratch. “Increasing utilization by roughly 30 minutes per machine will cover the cost of the software. How about the gains of knowing when machines are running at a lower feedrate, a program stop, or sitting in feed hold?  The software typically pays for itself within the first few days of each month.”

Call (877) 611-5825 for more information!