DNC Software Customers Featured on IMTS Site

dnc software

                   Photo from IMTS.com

We are proud to share that our customers over at XL Machine in Michigan have been featured on the IMTS 2018 website! The manufacturing company, who uses DNC software through us, was highlighted for their efforts to help close the manufacturing skills gap.

“On any given day, 86 people at XL Machine work on upwards of 200 different jobs, turning out high-tolerance components for automotive, life sciences and other industries,” the piece from IMTS proclaims. “Boasting 19 horizontal mills, 33 vertical mills, 20 CNC lathes, two mill/turns and a CNC grinder, Modern Machine Shop magazine named XL Machine a 2017 ‘Top Shops’ winner in the category of machining technology.”

Chris Orlowski, the general manager over at XL Machine, insisted that the company aggressively seek out an apprenticeship program. They initially worked very closely with two different committees in Kalamazoo County to help bring talent into the shop.

“The companies within the Burke Porter Group are passionate about educating our young workforce in the STEM fields,” Betsy Grant, Global Marketing Communications Manager, is quoted. “We align with IMTS that way, especially the hands-on activities that are part of Smartforce Student Summit.”

Shop Floor Automations (SFA) began working with XL Machine back in 2014, when we implemented DNC for their machines. Their main concern at the time was running out of paper tape – SFA was able to remove paper tape functions from 14 machines. Now they are able to send CAD/CAM files to and from the machine with DNC software.

For more information on XL Machine, visit their website. For more information on DNC software and other productivity solutions, call (877) 611-5825 or send us a message

Rise Up Industries – Gang Prevention through Machining

Rise Up IndustriesPresident George W. Bush once said “America is the land of the second chance – when the gates of the prison open, the path ahead should lead to a better life.” Rise Up Industries takes this quote to heart, providing a re-entry program for ex-gang members through life skills courses and notably, their machine shop.

Located in an industrial corner of Santee, California, the relatively new non-profit machine shop started small. It wasn’t even until May of 2017 that they were able to take on more than two trainees, and their very first graduate completed the program in November of 2017.

Check out our video from visiting Rise Up!

Rise Up has lots of Haas machines on hand and beautifully produced parts are scattered in carts among the shop floor. Other than the training they receive on machines, the trainees also take part in life skills training, meet with a case manager, have counseling, and they even participate in a book club every Friday.

“I’ve been in mold making and tool making [for years] – I grew up in it,” says Dustin Greeves, who is the Rise Up Machine Shop Manager. “My grandfather owned his own shop for 25 years and I say this trade will give you everything you give it. It may not happen right away, but it will.” Read on, for more info!

Read more

Legacy Blogs – Edition XIII

shop floor automations blogDocument control. Gcode editing. Machine utilization. Documentation of any variety is important to us at Shop Floor Automations, and not just for our customers. We welcome you back to our Legacy Blog series, where we archive past press coverage.

We appeared in the October 2017 issue of MFG News, with a piece reviewing the top three benefits to machine monitoring appearing from us. Updates to DataXchange and an overview of Touch HMI features were also in the issue. We were also in the August 2017 issue of MFG News.

The benefits of cloud-based machine monitoring are reviewed in this piece from us, published in Modern Machine Shop this past January, plus we were mentioned in this piece on R&D Manco. Speaking of Modern Machine Shop, we were also in the February issue with an ad and an article. We have photos of our appearances in this issue on Instagram, too, so be sure to network with us and the #instamachinist movement!

Finally, in the January 2017 Production Machining Magazine issue, we were part of the annual product directory. You can find us under Software>CAD/CAM, Software>ERP & Other Shop Management, Software>Data Collection Devices, and the general directory.

For more information, we would love to start a conversation with you for your productivity needs. Call (877) 611-5825 or fill out a contact form so we can get back to you on your time. 

SFA Newsletter – February 2018

shop floor automations newsletterThe following is an archived copy of the Shop Floor Automations newsletter from February 2018.

If you manufacture aerospace parts, there are two questions you need to ask yourself: Is your revision control as solid and secure as it should be? Do you know your utilization percentages? Knowing the answers could help you keep customers and grow revenue.

Production Data Management (PDM) and Machine Data Collection (MDC) are two solutions that are critical to your operations. To learn how to improve your machine utilization/OEE and prevent old programs from running on your shop floor, visit our website.

For example, Airbus – this major player in the aerospace division requires that new suppliers provide “a proven track record of operational reliability and delivering on shared commitments.” Even existing suppliers must “meet quality requirements, on-time and on-cost.” On top of performance records, the Defence & Space department of Airbus specifically requires detailed document control (per Ref. ADS.E.0570 Issue 2, page 10 of 28).

As you can see, aerospace companies such as Airbus have high standards for accepting and maintaining suppliers. Having data via machine monitoring software can help to provide proof of uptime, while PDM allows for document control.

The Predator Software Suite provides both MDC and PDM, and Shop Floor Automations is the number one reseller and integrator of the software. Call (877) 611-5825 for pricing and integration information. 

Link to the original newsletter or fill out a contact form

Shop Floor Automations Newsletter – JAN/FEB 2018

shop floor automations newsletterThe following is an archived copy of the January/February 2018 issue of the Shop Floor Automations newsletter.

Estimated OEE vs Real OEE

A good number of our customers were able to contribute to the phenomenal growth in the manufacturing industry last year because of OEE information gathered by machine monitoring software.

Often the first overlooked step in improved production is not properly tracking utilization and OEE. Our customers at R&D Manco in Phoenix definitely agree with this statement.

We spoke to them recently and discovered that before implementing Predator MDC software, it was assumed that their machines were running at 50 percent utilization. Within a short period of time using the software, they found utilization was more around 30 percent. Uptime is critical to their operations, especially with lead times of 8 months to 1 year for the parts they run.

In a recent issue of Modern Machine Shop (MMS), the company credits machine monitoring from SFA (via Predator MDC) as an essential resource for increasing capacity.

MFG 2017 Review & 2018 Outlook

There is no doubt that 2017 was a fruitful year for manufacturing in America. Confidence in our industry, as well as positivity in future prosperity, is at an all-time high.

There are some concerns going forward to keep the momentum going in 2018. Industry 4.0, IIoT and automation are some of the concerns that we address.

Check out our 2017 Review for USA manufacturing & an optimistic outlook on 2018!

Okuma Floppy Drive Replacement

If you have an Okuma machine with a floppy drive that is about to bite the dust, the time to upgrade is now.

Even if your floppy drive is still functioning, floppy disk technology has been outdated for about a decade and it is best to adapt to new technology now before the worst happens. Best to be prepared than be stuck with a dead floppy drive on your machine.

The best part is that when you send back your old floppy disk drive core from the Okuma within 15 days, we will give you a $695 credit!

Get more information on Okuma Floppy Drive Core Replacements

Get in touch with our sales department by calling (877) 611-5825 or fill out a request for information

Need for Machine Monitoring Expanding

machine monitoringThe industry of machine monitoring is forecasted to expand to be worth $3.4 Billion by 2022, with the United States being the largest market. This stunning estimate from a December 2017 Study on the Global Machine Condition Monitoring Equipment Market is indicative of how fast the manufacturing technology landscape is growing.

“Over the years, the rapid proliferation of machine automation and breakthrough technology improvements in machine capabilities, have created the need for monitoring systems,” the study from Melvin Bright, a market research company focused on data for manufacturing technology, products, and services, states. “Avoiding unplanned outages is the first step towards ensuring process optimization for manufacturing plants and facilities…Demand-driven manufacturing is the need of the hour.”

The study states that while only 25% of large manufacturers were requesting machine monitoring 15 years ago, the number is closer to 50% as of December 2017 with the prospect of growing even more.

Aside from unplanned downtime, there is also a need for monitoring to ensure that manufacturing assets are properly managed. More benefits notes are “higher production reliability, reduced unplanned downtime…higher equipment ROI, higher revenues and profits associated with improved product quality, and reduced risk of manufacturing faults, which pushes up the cost of reprocessing.”

“Diligent tracking of the progress of equipment deterioration also aids in more effective equipment maintenance, repair, and replacement strategies,” the study continues. “While simultaneously reducing operational damage, outages, lost capacity, and maximizing plant value.”

If you want to experience these benefits firsthand, be sure to contact Shop Floor Automations for our machine monitoring solutions. Call (877) 611-5825 or fill out a contact form


MTConnect vs OPC UA

mtconnectIn the January issue of Modern Machine Shop, Josh Davids of DataXchange discusses the difference between two different, popular protocols. MTConnect and OPC UA are compared.

“Although OPC UA and MTConnect are both http-based protocols (which makes them usable on internet-enabled networks), the question why MTConnect exists often arises since OPC UA has been around for a while and has wide support throughout industry,” Davids said.

“If we view machine monitoring at a high level, it’s apparent that MTConnect is best-suited for equipment with standardized functions, such as CNC controls or other equipment that has known capability. OPC UA is generally best-suited for one-off integration projects that use programmable logic controllers (PLCs),” Davids continued. “Another difference is that OPC UA can be a read-write protocol, whereas MTConnect is read-only. Nothing can be written back to the machine.”

There is much more insight on why MTConnect and OPC UA are different in Davids’ contribution piece.

For more information on machine monitoring, DataXchange or MTConnect, please contact us! We are the #1 reseller of DataXchange and we have the distinction of being an MTConnect Institute Roster Member. Call (877) 611-5825 or fill out a contact form.

SFA Legacy Blog – Edition XII

shop floor automations blogWhile a big focus of Shop Floor Automations is to help customers access crucial, real-time data, we also know how important it is to look at important information of the past. Here is another edition of our Legacy Blog where we cover past media coverage.

MoldMaking Technology covered our upcoming 20th Anniversary.  Speaking of event-related news, MFG Talk Radio shared our piece about MFG Day 2017, as well as Manufacturing Tomorrow sharing it.

Our solutions and how they go hand-in-hand with safety in the manufacturing process was mentioned on the WitzShared blog, which is part of the WarehouseFlow Advisors. Gear Solutions posted our piece on the benefits of machine monitoring software.

In an amusing piece of news – our Marketing Coordinator won a manufacturing talent contest last summer for performing a spoof of a Beetles song. AMT also wrote about our comic strip Shop Floor Man in a past updateFabricating and Metalworking also shared our piece on why spreadsheets are deadweight.

If you would like any further information on our solutions or any articles mentioned above, please contact us. Call (877) 611-5825 or fill out a contact form

2017 MFG Review & Looking Ahead

American manufacturing2017 was quite a year for American manufacturing. From the National Association of Manufacturers (NAM) Fourth Quarter survey from December of 2017, the numbers were astounding.

94.6 percent of those surveyed said they were positive about their company’s outlook, whereas it was only 89.8 percent in September  – it’s even shocking to see confidence was only at 56.6 percent in Q1 of 2016! According to NAM, companies expect their production to increase 5 percent, with an anticipated 5.2 percent growth in sales, and an expected 2.2 percent increase to employee wages.

While 58.7 percent said they feel American manufacturing is heading in the right direction, those who felt it is going in the wrong direction were in the minority at 21.4 percent. There was a baffling 32.2 percent who told NAM they were “unsure,” but it is often in our nature to hope for the best and prepare for the worst. Read on!

Read more

Shop Floor Automations Newsletter – January 2018

shop floor automations newsletterThe following is an archived copy of the January 2018 Shop Floor Automations newsletter.

In 2018, you could increase your productivity by 25 percent, as well as take on lights-out manufacturing and make more profits without buying new machines. How?

Machine monitoring can help you increase utilization and take an active role in making sure your machines are being used to their potential. Regardless of the manufacturing equipment you use or the industry you are in, your goals are the same: OEE, Productivity, and Profitability.

2017 was a monumental year for the manufacturing industry. Help the Made in America movement thrive by making sure your shop floor is as productive as possible.

Shop Floor Automations is holding a machine monitoring webinar focused on DataXchange January 10th. Be sure to request to be part of this free event, while you still have time!

DataXchange is the ultimate machine monitoring option for the manufacturing industry, and Shop Floor Automations is the number one reseller and integrator of the software. Call (877) 611-5825 for DataXchange pricing, which includes affordable Cloud-based options and on-premise solutions. We also encourage you to get in touch with our Sales department with further questions.