What are the differences between Predator Machine Monitoring versions?

Predator machine monitoring through Predator MDC is available in an Express, Standard and Enterprise versions. Each version is upgraded to the next level and includes functionality to collect data.

Predator MDC Express is a paper-based solution to allow users to collect data manually and report and chart data on events that happen previously.

Predator MDC Standard version is real-time data collection of utilization from the machines and collects cycle time, idle time, alarm and downtime.

Predator MDC Enterprise version is for companies who want to collect OEE, track parts, users, plus other metrics and interface the data with other business systems.

Does Predator Software offer Machine Monitoring?

Yes. Predator MDC is real-time machine monitoring software that automatically collects, reports, charts and processes real-time shop floor manufacturing data including OEE, cycle time, idle time, setup time, teardown time, machine downtime and more.

Predator MDC improves manufacturing by supplying accurate shop floor metrics to improve operations and to make better decisions. The Predator MDC is an application that is installed on a computer inside the company facility.

It is only available as an on-premise solution.

How do I keep track and collect CNC machine data?

If you want to collect CNC machine data, there are various methods to collect real-time status information from a CNC.

We have solutions that make it possible to monitor all types of machines and equipment from manual machines, boilers, cell controllers, assembly lines, and of course the obvious, CNC machines. all while providing one interface to see the real-time status and run historical reports.

Collection methods include network-based protocols, MTConnect, wiring PLC’s to electrical points, bar code scanners, RFID’s, manual user input, and more. We also recommend machine monitoring through Predator MDC and Scytec DataXchange.

Does Predator Machine Monitoring offer a mobile app?

No. Currently, the product is designed as an application that runs on a Windows platform.

Mobile applications for Android and Apple phones and iPads are not developed. A customer can create their own applications using other applications if desired since there are APIs and open databases available.

What does this SIM wrapper error mean?

Contact support for a more in-depth explanation, but here are some codes:

We always recommend you first make sure you review your Predator serial number and access code for typos. Extra spaces or tabs can cause issues. Don’t assume a zero in the code is a capital O.

If all else fails, here is more info on troubleshooting SIM Errors –

SIM Wrapper error 0 (0) – No Error
Try reinstalling the device driver

SIM Wrapper error 1 – No Driver
Proceed to troubleshooting steps listed under “SIM Wrapper error 5 (0)”
Or you can try reinstalling the device driver

SIM Wrapper error 2 – No SIM
Check the physical installation of the SIM adapter.
Try to install the device to a different port available on the PC, available parallel or USB port

SIM Wrapper error 3 ” Bad SIM
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 4 ” Expired
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 5 (0) ” Drivers corrupt or not installed for the SIM or invalid codes.
Follow these steps if you have a SIM from Predator.

  1. Sentinel Protection Drivers must be installed locally on the PC running Predator (Remote Desktop / VNC or any other remote program will not work during the initial setup)
  2. Remove the SIM from the USB or Parallel port on your PC.
  3. Go to Control Panel > Add/Remove Programs and remove the Sentinel Protection Installer and remove.
  4. Insert the CD that you received from Shop Floor Automations in the CD-Rom drive and navigate to “Drivers\Sentinel System Driver” folder and double-click the “Sentinel Protection Installer 7.1.0.msi”
  5. After this is completed, insert the SIM into the USB or parallel port on the PC and watch for the Windows notification that the new hardware has been detected.
  6. Open Predator and if the registration window opens, enter the serial number and access code in the provided spaces.
  7. If Predator opens, go to the Options menu and choose Upgrade. Enter the serial number and access code here.
  1. If no errors, verify in the title bar of Predator that it does NOT say “Predator/DEMO”.
  2. If you do get an error again, proceed to the troubleshooting steps for the SIM Wrapper Error 5 (56) below.

SIM Wrapper error 5 (56) – The serial number or access code is invalid.
Symptom: Codes seem to not update; you are entering the correct codes, but keeps coming up with an error.

  1. Enter “dncdemo” for the serial number. Leave the access code blank.
  2. This should bring you up to Predator. Shutdown Predator and relaunch.
  3. Go to the Options menu > Upgrade
  4. Enter the correct serial number and access codes and hit “OK.”
  5. If this still does not work, go to Start > All Programs > Predator DNC > Repair All
  6. If you still get this error code, call our technical support department.

SIM Wrapper error 6 – DES Failure
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 7 – CRC Failure
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 8 – SIM Write
Reinstall the device driver and if problems persist, contact SFA Support

SIM Wrapper error 9 – SIM Read
Reinstall the device driver and if problems persist, contact SFA Support

SIM Wrapper error 10 – Clock Altered
If you are using temp codes, changing the date and time can cause this issue

SIM Wrapper error 11 – Registry Altered
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 12 – SIM Altered
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 13 – Bad Registry
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 14 – Registry Write
Can’t write to the Windows registry – check permissions

SIM Wrapper error 15 – Bad Product
Uninstall the Predator application, doublecheck info entered, including serial numbers and access codes

SIM Wrapper error 16 – Bad Date or Time
Predator failed to retrieve current system date or time

SIM Wrapper error 17 – Wrong Version

  1. Launch Predator and check the version by clicking “Help” > “About”
  2. If you have version 4.x.x.x, you should be using a serial number beginning with “04””, if you have version 3.x.x.x installed, you should be using a serial number beginning with “03””
  3. If you do not have the correct version that matches your installed version, verify that the codes you are using are the correct ones.

SIM Wrapper error 18 – Wrong Product
Follow the above steps for the SIM Wrapper Error 17.

SIM Wrapper error 19 – Already Running
Predator app may be running on another user’s desktop

SIM Wrapper error 20 – FLM Server Not Found
Review computer name and IP address

SIM Wrapper error 21 – FLM No Licenses
Need to purchase additional licenses of appropriate Predator application

SIM Wrapper error 22 – Unable to create FLM
Confirm .Net framework is installed

SIM Wrapper error 23 – FLM Not Enabled
Confirm FLM Manager is licensed properly

SIM Wrapper error 500 – Invalid Handle
Contact Shop Floor Automations Support ASAP if you see this error

SIM Wrapper error 501 – No Dialog
Contact Shop Floor Automations Support ASAP if you see this error

Does Predator Machine Monitoring support automatic CNC data collection?

Yes. Predator MDC supports automatic, error-free, and unattended machine monitoring for events such as job start and end, setup start and end, cycle start and end, to name a few of the events that can be monitored. This type of data is collected automatically using software, hardware, custom macros and other methods without requiring operator training or input.

A typical practice is when downloading the NC program into the machine, the system will automatically track the part #, job #, user and place the status of the work order in setup. Upon cycling the part, the status of the machine would change from in setup to in cycle.

Does Predator Machine Monitoring support manual CNC data collection?

Yes. Using Predator MDC Express, users can print out the data collection form to enter cycle information, part quantity, good and scrap parts, and other metrics. Predator MDC standard also supports manual monitoring of events that are initiated by machine operators such as machine log on/offs, downtimes, and scrap reasons.

Predator MDC can be used to manually collect data using several methods including remote request, swiping bar codes, touch screen PCs or standard PCs. SFA does provide an Android solution to also input this data via a tablet.

Can Predator Software display real-time machine monitoring on the shop floor?

Yes. Dedicate one or more large-screen monitors on the shop floor for real-time digital signage using Predator MDC.

Create slides of charts, dashboards, and reports with specific filters and details. Eliminate manual posting of paper reports and charts on the shop floor. Provide a focal point for standup shop meetings while enforcing productivity and manufacturing metrics that management, engineering, and quality departments care about. Eliminate the clutter of paper and go high tech!

What types of reporting and charting are included with Predator MDC?

Over 1300 reports and charts provide unique insight into the productivity and efficiency of each manufacturer.

The flexibility of the reporting and charting options within Predator MDC converts the volume of data collected into concise reports and charts to identify issues and drive improved productivity. Eliminate manual OEE driven data collection and OEE spreadsheets. Software supports real-time OEE data collection with an OEE Dashboard, OEE Performance ranking charts, OEE Trend Analysis charts and OEE Reports.

What type of equipment can Predator Machine Monitoring support?

Predator MDC standard and enterprise versions support up to 4096 CNC machines, robots, PLCs and ATE Test Stands per PC.

Data the software can monitor – simultaneous cycle time, setup time, teardown time, downtimes with reasons, good parts, scrap parts with reasons and an unlimited number of user-defined events.