When Shop Floor Automations brings its machine monitoring solutions to trade shows, once in a while, we have people approach us saying they have a need for tool monitoring. When we clarify our software monitors utilization of machines and not tools (even though we do have tool management, which is different), some start to walk away disappointed. We are able to pull them back in by quickly describing to them the Top 3 benefits of machine monitoring, and we wanted to share that information with you today.
Reason 1 – Reducing downtime is a universal concern in manufacturing. Driving improvement off of real data that is collected in real-time is crucial to this cause. With machine monitoring, we can find ways to eliminate downtimes, which should increase uptime significantly.
Reason 2 – It gives your operators a voice. The people working on the shop floor want to explain what is going on in a way that someone who is not a machinist can understand and see. They might tell their supervisor about the problems they have, but maybe the info does not get through to upper management, so then upper management just thinks the machinists are not doing a good enough job. Machine monitoring and the data collected gives them the ability to tell everyone in the company why machines are not running, which means that hopefully, a new process can be put in place to help with the concerns of downtime.
Reason 3 – You will have confidence knowing a machine needs to be fixed or replaced. When we take our car to the repair shop, we ask for diagnostic codes of what is wrong with our vehicles so we can do research on what exactly is the problem that needs fixing. This is because we want to determine what kind of investment we can or want to put into an aging machine. With machine monitoring, understanding true utilization of the machines and being able to identify if machines are underutilized or overburdened can help aid a company into seeing why a machine has issues. This can help with decisions on whether new equipment needs to be purchased by being able to track unplanned downtime.
Want more info? Fill out a request to attend a machine monitoring webinar by clicking here, or call us at (877) 611-5825.