Machine Monitoring: Improve OEE & Ownership Costs

Did you know that machine monitoring helps to improve OEE, as well as to keep ownership costs low?

Improve oee

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At WESTEC 2017, Josh Davids of DataXchange spoke at a panel about how to improve equipment utilization & quality, while keeping the total cost of ownership low. In this discussion, his main focus was on how simple implementing machine data collection is – especially in terms of Cloud-based software.

“Another thing the Cloud allows you to do, and this again works with on-premise types of solutions, but basically, analyze the data,” Davids discussed. “Looking at the data as it’s collected can be something so simple. To look for trends in real-time…such as looking at the last few records that came in and displaying results, triggered text or email notifications, something so simple.”

Why Use The Cloud – Cloud tech makes adopting new technology accessible with a low entry cost and flexibility. For instance, Cloud-based machine monitoring from DataXchange has a low entry cost, no long-term commitment and it’s as low as $45 per month per machine. Since the data is not being housed on-site, it also allows for better security, as well as automatic software updates from the vendor and better quality of support. This blog explains more about what happens to your data in the Cloud, which is a common concern to new users.

How does Cloud-based machine monitoring help with OEE and ownership costs? Real-time data from machine monitoring helps machinists present accurate data for production meetings, as well as to communicate to higher-ups items needing attention. With notifications on-the-go for smartphones and email notifications, this also allows those on and off the shop floor to take immediate action when downtime occurs, which helps utilization. When utilization improves, then less raw material is wasted. Also, when machine operators are dealing less with downtime and can spend less time trying to communicate machine issues, this is less time wasted on human error and overtime.

Is machine monitoring only for CNC machines? Not at all! On the subject of machine monitoring, FABshop Magazine recently published a piece from us where we discussed unconventional machine data collection. Operators of lasers, press brakes, welders, and more equipment should look into the availability of monitoring. Our Senior Account Executive Amy Gates told the publication that “fabrication machines are becoming more common for people to want to monitor,” Gates said. “Just like with our standard CNC monitoring, customers want to know when their machines are cutting and when they are not.”

For more information on machine monitoring and OEE on the manufacturing shop floor, call (877) 611-5825. You can also fill out this contact form and we will get back to you when it is most convenient!