DNC SoftwareDNC Software for FANUC Controls

Many clients call us about DNC Software for FANUC controls and ask “can I DNC or drip-feed my FANUC control?” The typical response is “what model of FANUC control do you have on the machine that you want to use the DNC software with?” Many times, the specifics are not available, but solutions are available depending on the make and model of the FANUC control!

To drip-feed or DNC to FANUC controls, there are several requirements that need to be met. For this post, assume this is a FANUC older controller with a tape reader. The old model of Fanuc controls had a switch or toggle on the controller that allowed for the operator to enable tape mode, along with other modes like MDI and Edit. When in the tape mode, the part program is executed line by line (more happens but keeping this post short). The operator would load up the tape on the machine’s tape reader and press Cycle Start to cue the part program.

Today, tape readers are a thing of the past and these FANUC controls still need DNC Software to drip-feed. For an older FANUC control that needs to be drip-feed or DNC, we can supply a Behind the Tape Reader (BTR). The BTR and DNC Software will replace the old tape reader and “trick” the control to believe it executes the old tape. If you have executives tapes, no problem – the DNC Software for the FANUC control can be configured to accept this as well.

There are many options for DNC Software for FANUC controls, but the key is compatibility and ease of configuration to work with Windows 7 and 8. Our motto is to keep it simple and don’t try to find the cheapest solution. Sometimes, you will spend more time trying to troubleshoot the FANUC drip-feed problem when something elsewhere is already proven and reliable.

Find a vendor who has experience and can provide you with the complete solution for DNC Software for the FANUC control. We would love to hear from you to help you with your shop floor needs!

del mar electronics showDel Mar Electronics & Design Show 2015

Shop Floor Automations will be in Booth #561 at the Del Mar Electronics & Design Show 2015 on May 6th and 7th.

SFA will be demonstrating our software and hardware solutions to help machine shops operate more efficiently.

Tradeshows are the best time of year, as far as SFA is concerned. They proudly display which shows they will be attending, which you can see at this link.

SFA is based in La Mesa, CA –  a suburb of San Diego County (the same county where Del Mar is located). They are happy to connect with clients, potential and present, all across social media. The quickest method is to tweet @SFA_inc

The Predator Software logo accompanied by several lines of text: "Got Predator Software? Maximize your shop floor productivity with: DNC network, machine monitoring, document control, and CNC editing. Call us today to improve your bottom line."April 2015 Southwest Manufacturing News

Shop Floor Automations is a proud reseller of Predator Software, year after year. We took out an ad in the April 2015 Southwest Manufacturing News talking about the many solutions this software can give your shop floor.

Meeting document control, CNC editing, machine monitoring, DNC, and more needs, SFA is always happy to talk to customers about the advantages of this software. Contact us by sending a message, or tweet us at @SFA_inc

Check out our ad covering our Predator services

As we roll out our new office in Houston Texas, please see what we have to offer.  See more details about our new offices.

More about Shop Floor Automations:

About Shop Floor Automations (SFA): Founded back in 1998, SFA started as a small company focused on distributing the Predator Software product line to the San Diego and Los Angeles markets of California. SFA has been ranked #1 in Predator Software Sales, Service and Support since 1999.

 

Manufacturing News

We are proud to be up and running for a month in Texas

Check out our other ad in MFG News

More about our Support Services, available across the USA:

Support / Services

When selecting a vendor for your shop floor automation needs, it is important to select a company that is committed to service and support. Our clients list continues to grow through recommendations from our customers, as well as our partners. You can speak to a real person over the phone with us, versus sending emails or leaving messages on a cell phone, then waiting for a response. The information contained on these pages is intended to give you direct access to the latest software revisions, support options and technical documentation available! Read more below.

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Greg Mercurio Shop Floor Automations

CNC Software And OEE Hardware

Manufacturing News spoke with Greg Mercurio about some of our OEE software and CNC hardware this month.

Shop Floor Automations (SFA), distributor of Scytec Data Xchange, will be presenting its latest data collection in a cloud SAAS product along with its latest automation products for the shop floor.

CNC Software

SFA will showcase a cloud-based machine product to capture utilization, downtime and OEE data as well as display real-time machine performance. SFA will demonstrate how real-time utilization and OEE information can now be collected with no database or reporting servers to install or maintain. The pricing model is designed to allow users to explore machine monitoring without a huge upfront cost or unknowns.

Read more below

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Enhanced Ethernet Based Machine Monitoring

Shop Floor Automations announces a new solution for Machine Monitoring utilizing MTConnect, FOCAS and other solutions called CNC Service (originally an article in CNC West).

SHOP FLOOR AUTOMATIONS ANNOUNCES THE RELEASE OF PREDATOR’S
ENHANCED ETHERNET-BASED MACHINE MONITORING

Predator SoftwareLA MESA, Calif. – December 16, 2014 – Shop Floor Automations (SFA), the largest distributor and Service Center for Predator Software Inc., today announced the release of Predator’s popular Manufacturing Data Collection (MDC) software for Ethernet-based machine tools.

For many years, Predator has offered its fully automated, real-time MDC system for any size company to monitor and improve shop floor productivity using PLCs, macros, and paper-based solutions. This solution integrated well into equipment with stack lights and older machines to capture running, alarms, feed hold, and idle time, but left some users objecting to adding more equipment due to the costs of hardware requirements.

Today, most CNC machines include Ethernet ports and can be leveraged for data collection. CNC machines that use a Fanuc controller may have a feature called FOCAS, which allows for the capture of real-time data such as overrides, spindle speed, program number, feed/speed rates, alarms, and indicates control mode. Read more below.

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CNC EditorPredator CNC Editor v10.0.16 Released

Predator CNC Editor v10.0.16 has been released. This new version primarily replaces backplotting with a light version of Predator Virtual CNC. It also adds several new features and improvements.

This latest release makes the following improvements:

  • Added Windows 8 support
  • Added new Predator Virtual CNC for backplotting
  • Added option to upgrade to higher levels of Predator Virtual CNC for solids, CAD Compare, 4 Axis, 5 Axis, Mill/Turn and machine simulation
  • Added backplot dialogs to simplify Virtual CNC preferences, job properties, machine configuration, OpenGL graphics and many more
  • Added backplot support for sub programs and subroutines
  • Added backplot support for branching such as IF, THEN, GOTO, DO and WHILE
  • Added backplot inspection support
  • Added backplot option to save the Predator Header
  • Added backplot option to Check Code
  • Added -hiderememberpassword command line argument – Enterprise Only
  • Added -hidedatabase command line argument – Enterprise Only
  • Added importing new components – Enterprise Only
  • Added importing new reference attachments – Enterprise Only
  • Added -trace command line argument
  • Added new external resource files
  • Added new PREDITOR.INI file for backplot integration with Predator Virtual CNC
  • Added new bar code label configuration for Summary Info Report
  • Added new command line variable \Template for the current template
  • Added new command line variable \FileFullName for the current file
  • Added new French language support
  • Added new German language support
  • Added new Portuguese language support
  • Added new Polish language support
  • Added new Spanish language support
  • Added new Installation that eliminates a required pvcnc.ocx dependency
  • Improved New Template wizard
  • Improved Edit Template wizard
  • Improved backplot graphics quality and performance
  • Improved Windows 7 and Vista installation
  • Improved splitter bars and scroll bars
  • Improved Summary Info report with a new bar code
  • Improved active window border
  • Improved help about dialog
  • Improved component editing
  • Improved history report
  • Improved error messages
  • Improved online help

Customers on software maintenance can download v10.0.16 of Predator CNC Editor from 

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Predator CNC Editor
Version: 10.0.25
Download

DNC SoftwareDNC Software features compared

Predator DNC software and Ascendant eXtremeDNC software are two great tools for CNC networking of different CNCs, punch press, waterjets and other industrial equipment. They are each used to manage different types of programs. Ascendant eXtrmeDNC was the first DNC open architecture application for the 32-bit Windows operating system. It was first introduced in 1993, upgraded in 2010 to make it compatible with modern operating systems, and adapted to Ethernet, wired, and wireless hardware. It was developed for Windows NT 3.5 but with the modifications, it could be applied to some modern operating systems other than a Windows based OS. It works best in a Windows 7 or Server 2008 operating systems.

However, the introduction of Predator DNC software revolutionized the CNC and DNC world. This is because of the enormous multitasking functions that can be performed on it. It has more capacity to upload, download, and drip-feed. Just like the Ascendant eXtremeDNC Software, Predator DNC Software has wireless and Ethernet support. Predator DNC also uses a “object-oriented” tool library to build on functionality as the user desires. The solution also allows for a full upgrade path to other modules, such as machine monitoring, product data management, and tool rib management. While eXtremeDNC has connection ports that could serve 1023 communication networks at a time, Predator DNC Software has 4096 connection and it can be used with 4096 machines simultaneously. This gives it more networking capacity.

extremedncStill, eXtremeDNC software is a useful tool, it serves different purposes for its users. It is a smart architecture compliance server which supports transmission and effective maintenance of files. If a server failure occurs or there is a loss of server networking file transmissions are not disrupted.

EXtremeDNC does not require a lot of setup and configuration. Out of the box, the product comes with several CNC templates ready to communicate to the machine tool The software enhances functions such as email notifications, it facilitates the auto tag, and renames standardization. It also enables control and easy integration of third party software. Another great aspect to eXtremeDNC Is the client/server functionality that provides true, real-time feedback as to the status of transfer. The licensing is flexible as well to purchase only the ports needed and floats without any additional modules. Read more below.

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Machine Uptime and Productivity

Using Machine Monitoring and Data Collection Software, you can improve Machine Uptime and Productivity! Every minute on the shop floor counts toward profitability and increased production.

Shop Floor Automations has been working with shop floors in the manufacturing industry since 1998 making machines more efficient and reliable.

If you could eliminate downtime and provide operators, shop managers and mid- management with real-time dashboards along with historical reports and charts, everyone becomes accountable. Shop Floor Automations provides Predator or Scytec machine monitoring and data collection systems to deliver measurable cycle times, spindle utilization and why CNC machines are idle.

We offer cloud-based CNC monitoring systems starting at $45 per month as well as on-premise solutions that run on SQL or Oracle and can be deployed in weeks. We can also make magic with solutions like MT Connect and a simple MDC adapter.

If you want to replace a paper system or whiteboards, or are just looking to learn more about how we can help you, visit us at shopfloorautomations.com or give us a call at 877-611-5825.

We look forward to connecting with you, and helping your shop floor!

DataXchange Smartware CMMSProduction Machining Magazine

There is a good article about CMMS (computerized maintenance management system) from Bigfoot CMMS in the April 2014 edition of Production Machining. Shop Floor Automations provides an excellent solution for those needs.

Automation is what is propelling manufacturing today, and I’m not only talking about machine tool automation. Automation can and does occur in the office as well with the implementation of shop management software and tool data management software.

A computerized maintenance management system (CMMS) is one example of a tool that automates preventive maintenance schedules on shop equipment. This system can improve the bottom line through increased labor efficiency, enhanced asset effectiveness, certification assistance with government agencies and certifying organizations, liability protection and more.

A CMMS monitors pressure, temperature, voltage and hours run and help operators communicate when maintenance should be completed. It can also track equipment history and grade performance over time. The software can reduce equipment downtime, minimize equipment and cost repairs, maximize equipment reliability and increase efficiency.

Read “Investing in a Computerized Maintenance Management System” for more information about the CMMS.

Other options for shop management software include scheduling software such as the one in described in “Profiting with Shop Management Software” and modular tool data management software  that allows users to take tool data anywhere that it is needed, from purchasing to design and engineering to CAD/CAM to the tool crib and assembly, all in one database. Read more in “Integrated Tool Management with CAD/CAM Connection.”

Get more info or check out the full article in Production Machining